INTAKE MANIFOLD REMOVAL

PROCEDURE

1. REMOVE WINDSHIELD WIPER MOTOR AND LINK

   Click here

2. REMOVE FRONT OUTER COWL TOP PANEL SUB-ASSEMBLY

   Click here

3. REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY

   Click here

4. DISCONNECT NO. 2 VENTILATION HOSE

   
   

   1. 

      Slide the clip and disconnect the No. 2 ventilation hose from the intake manifold.

5. REMOVE VACUUM SENSOR (MANIFOLD ABSOLUTE PRESSURE SENSOR)

   
   

   1. 

      Disconnect the vacuum sensor (manifold absolute pressure sensor) connector.

   2. Disconnect the vacuum hose from the intake manifold.

   3. Remove the bolt and vacuum sensor (manifold absolute pressure sensor) from the intake manifold.

6. REMOVE PURGE VALVE (PURGE VSV)

   
   
   1. 

      Text in Illustration

      *1	Fuel Vapor Hose
      *2	Fuel Vapor Feed Hose Assembly

      Slide the clip and disconnect the fuel vapor hose from the intake manifold.

   2. Slide the clip and disconnect the fuel vapor feed hose assembly from the purge valve (purge VSV).

   3. Disconnect the purge valve (purge VSV) connector.

   4. Remove the bolt and purge valve (purge VSV) from the intake manifold.

7. REMOVE FUEL PUMP PROTECTOR

   Click here

8. REMOVE NO. 2 EGR PIPE

   
   

   1. 

      Disengage the 2 wire harness clamps from the No. 2 EGR pipe.

   2. 

      Remove the 4 bolts and No. 2 EGR pipe from the EGR valve assembly and intake manifold.

   3. 

      Remove the No. 2 EGR pipe gasket from the EGR valve assembly.

   4. 

      Remove the EGR inlet gasket from the intake manifold.

9. DISCONNECT ENGINE WIRE

   
   

   1. 

      Disengage the 7 wire harness clamps from the intake manifold.

10. REMOVE INTAKE MANIFOLD

    
    

    1. 

       Remove the 6 bolts and intake manifold from the cylinder head sub-assembly.

    2. 

       Remove the manifold gasket from the intake manifold.