INTAKE MANIFOLD INSTALLATION

PROCEDURE


  1. INSTALL INTAKE MANIFOLD


    1. Install the wire harness clamp bracket to the intake manifold with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
    2. B001NXAE01
      Text in Illustration
      *a Black

      Connect the 2 vacuum hoses to the intake manifold to install the No. 1 check valve.

      Tech Tips

      Check that the No. 1 check valve is installed as shown in the illustration.

    3. Check the tumble control valves (w/ TCV).

      Note

      The tumble control valves may be damaged if they are not closed before installing the intake manifold.

      Tech Tips

      Connect the battery to the terminals of the intake air control valve actuator to operate the motor and close the tumble control valves Click here.

    4. Install a new intake manifold gasket to the intake manifold.

    5. B001OETE03

      Install the intake manifold by tightening the 6 bolts in the sequence shown in the illustration (w/ TCV).

      Torque:
      28 N*m  { 286 kgf*cm, 21 ft.*lbf }
    6. B001OL8E02

      Install the intake manifold by tightening the 6 bolts in the sequence shown in the illustration (w/o TCV).

      Torque:
      28 N*m  { 286 kgf*cm, 21 ft.*lbf }
    7. B001NXEE03
      Text in Illustration
      *A w/ TCV
      *B w/o TCV

      Connect the intake air control valve actuator connector and engage the 2 wire harness clamps (w/ TCV).

    8. Engage the 2 wire harness clamps (w/o TCV).

    9. Install the wire harness with the bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
    10. B001OGP

      Install the wire harness clamp bracket to the intake manifold with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    11. Connect the wire harness connector.

    12. Engage the 3 wire harness clamps.

    13. Connect the fuel vapor feed hose to the intake manifold and slide the clip to secure it.

    14. Install the 2 wire harness clamp brackets to the intake manifold with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  2. INSTALL FUEL DELIVERY PIPE

    Click here

  3. CONNECT FUEL TUBE SUB-ASSEMBLY

    Click here

  4. CONNECT UNION TO VACUUM TUBE HOSE (for LHD)


    1. Connect the union to vacuum tube hose to the intake manifold and slide the clip to secure it.

  5. CONNECT UNION TO CHECK VALVE HOSE (for RHD)


    1. Connect the union to check valve hose to the intake manifold and slide the clip to secure it.

  6. CONNECT NO. 2 VENTILATION HOSE


    1. Connect the No. 2 ventilation hose to the intake manifold and slide the clip to secure it.

  7. INSTALL VACUUM SWITCHING VALVE ASSEMBLY (for ACIS)


    1. Install the vacuum switching valve assembly to the intake manifold with the bolt.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

    2. Connect the 2 vacuum hoses and vacuum switching valve assembly connector.

    3. for LHD:


      1. Engage the wire harness clamp.

      2. Connect the union to vacuum tube hose.

    4. for RHD:


      1. Engage the wire harness clamp.

      2. Connect the union to check valve hose.

  8. INSTALL THROTTLE WITH MOTOR BODY ASSEMBLY

    Click here

  9. INSTALL FRONT OUTER COWL TOP PANEL SUB-ASSEMBLY (for LHD)

    Click here

  10. INSTALL FRONT OUTER COWL TOP PANEL SUB-ASSEMBLY (for RHD)

    Click here

  11. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

    Click here

  12. CONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Click here

  13. INSPECT FOR FUEL LEAK

    Click here