FUEL PUMP(for High Pressure) REMOVAL

PROCEDURE


  1. DISCHARGE FUEL SYSTEM PRESSURE

    Click here

  2. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work Click here.

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  4. REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY

    Click here

  5. REMOVE COOL AIR INTAKE DUCT SEAL

    Click here

  6. REMOVE INLET AIR CLEANER ASSEMBLY

    Click here

  7. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

    Click here

  8. REMOVE AIR CLEANER CASE SUB-ASSEMBLY

    Click here

  9. REMOVE FUEL PUMP PROTECTOR


    1. B001OLU

      Remove the 2 bolts and fuel pump protector from the cylinder head cover sub-assembly.

  10. DISCONNECT FUEL TUBE SUB-ASSEMBLY


    1. B001OJRC01
      *A Quick Type A
      *B Quick Type B

      Disconnect the fuel tube sub-assembly from the No. 1 fuel pipe.

      Click here

  11. REMOVE NO. 1 FUEL PIPE


    1. B001O9L

      Remove the No. 1 fuel pipe and gasket from the fuel pump with seal sub-assembly.

  12. REMOVE NO. 1 FUEL PIPE SUB-ASSEMBLY


    1. B001O6L

      Using a 17 mm union nut wrench, loosen the 2 union nuts of the No. 1 fuel pipe sub-assembly.

    2. B001OBN

      Loosen the 2 bolts of the fuel pump with seal sub- assembly.

    3. Remove the No. 1 fuel pipe sub-assembly from the fuel delivery pipe sub-assembly and fuel pump with seal sub- assembly.

  13. REMOVE FUEL PUMP WITH SEAL SUB-ASSEMBLY


    1. B001NVP

      Disconnect the fuel pump with seal sub-assembly connector.

    2. Remove the 2 bolts and fuel pump with seal sub- assembly from the cylinder head cover sub- assembly.

    3. B001OLQE02
      Text in Illustration
      *1 Fuel Pump with Seal Sub-assembly
      *2 Fuel Pump Insulator
      *3 Fuel Pump Lifter Assembly
      *4 Fuel Pump Lifter Guide

      Remove the fuel pump lifter guide, fuel pump lifter assembly and fuel pump insulator from the fuel pump with seal sub-assembly.

    4. B001O7Q

      Remove the O-ring from the fuel pump sub- assembly.

    5. B001O1ZE02
      Text in Illustration
      *1 Fuel Pump Spacer Gasket
      *2 O-ring

      Remove the fuel pump spacer gasket from the cylinder head cover sub-assembly.

    6. Remove the 2 O-rings from the No. 4 camshaft bearing cap.