FUEL PUMP REMOVAL

CAUTION / NOTICE / HINT

Tech Tips


  • Perform "Inspection After Repair" after replacing the fuel pump with filter assembly Click here.

  • If a malfunction such as pump lock occurs and the fuel pump is damaged, excessive current may be continuously applied to the fuel pump control ECU assembly, damaging its internal parts. Make sure to replace the fuel pump control ECU assembly at the same time when replacing the fuel pump with filter assembly.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work Click here.

  2. DISCHARGE FUEL SYSTEM PRESSURE

    Click here

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  4. REMOVE REAR SEAT CUSHION ASSEMBLY

    Click here

  5. REMOVE REAR SEAT CUSHION LOCK HOOK

    Click here

  6. REMOVE REAR FLOOR SERVICE HOLE COVER


    1. B001OOLE01
      Text in Illustration
      *a Protective Tape

      Using a clip remover with its tip wrapped with protective tape, remove the rear floor service hole cover and butyl tape.

    2. B001NRV

      Disconnect the fuel pump connector.

  7. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. B001ODHE02
      Text in Illustration
      *1 Tube Joint Clip
      *2 Fuel Tank Main Tube Sub-assembly
      *3 Fuel Suction Plate Sub-assembly
      *a Fuel Tube Joint
      *b O-ring
      B001O8N Pull off
      B001OAO Pull off

      Remove the tube joint clip, and pull off the fuel tube joint of the fuel tank main tube sub-assembly.

      Note


      • Remove any foreign matter on the fuel tube joint before performing this work.

      • Do not scratch or allow any foreign matter to get on the parts when disconnecting them as the fuel tube connector has O-rings that seal the pipe (fuel pipe).

      • Be sure to disconnect the fuel tube joint by hand.

      • Do not bend, twist, pinch or kink the fuel tank main tube sub-assembly.

      • Protect the disconnected part by covering it with a plastic bag after disconnecting the fuel tube joint.

      • If the fuel tube joint and fuel suction plate sub-assembly are stuck, push and pull to release them.

  8. DISCONNECT FUEL EMISSION HOSE


    1. B001NXD

      Slide the clip and disconnect the fuel emission hose from the fuel suction tube with pump and gauge assembly.

  9. DISCONNECT NO. 2 CHARCOAL CANISTER OUTLET HOSE


    1. B001O96

      Slide the clip and disconnect the No. 2 charcoal canister outlet hose from the fuel suction tube with pump and gauge assembly.

  10. REMOVE FUEL TANK VENT TUBE SET PLATE


    1. B001OQ7

      Remove the 8 bolts and fuel tank vent tube set plate.

  11. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY


    1. B001O77E02
      Text in Illustration
      *1 Fuel Suction Tube Set Gasket
      *a Retainer
      *b Fuel Cut-off Tube
      B001O8N Pull
      B001OAO Pull out

      Using a screwdriver with its tip wrapped with protective tape, pull the retainer to disengage the lock claws and pull out the fuel cut-off tube.

    2. Remove the fuel suction tube with pump and gauge assembly from the fuel tank sub-assembly.

      Note


      • Be careful not to bend the arm of the fuel sender gauge assembly.

      • Do not damage the tube and fuel pump harness.

    3. Remove the fuel suction tube set gasket from the fuel suction tube with pump and gauge assembly.