FUEL PUMP INSTALLATION

PROCEDURE


  1. INSTALL FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY


    1. B001OHTE01
      Text in Illustration
      *1 Fuel Suction Tube Set Gasket
      *2 Fuel Cut-off Tube

      Install a new fuel suction tube set gasket to the fuel suction tube with pump and gauge assembly.

    2. Push in the fuel cut-off tube connector to the fuel suction tube with pump and gauge assembly and push the retainer so that the claws engage.

    3. Install the fuel suction tube with pump and gauge assembly to the fuel tank sub-assembly.

      Note


      • Be careful that the arm of the fuel sender gauge assembly does not bend.

      • Do not damage the tube and fuel pump harness.

  2. INSTALL FUEL TANK VENT TUBE SET PLATE


    1. B001NPV

      Set the fuel tank vent tube set plate as shown in the illustration.

    2. Install the fuel tank vent tube set plate with the 8 bolts.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

  3. CONNECT NO. 2 CHARCOAL CANISTER OUTLET HOSE


    1. Connect the No. 2 charcoal canister outlet hose to the fuel suction tube with pump and gauge assembly with the clip.

  4. CONNECT FUEL EMISSION HOSE


    1. Connect the fuel emission hose to the fuel suction tube with pump and gauge assembly with the clip.

  5. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. Push the fuel tube joint into the plug of the fuel suction plate sub-assembly, then install the tube joint clip.

      B001ONXE01
      Text in Illustration
      *1 Tube Joint Clip *2 Fuel Tube Joint
      *3 O-ring *4 Collar
      *a CORRECT *b INCORRECT

      Note


      • Check that there are no scratches or foreign matter around the connected part of the fuel tube joint and pipe before performing this work.

      • Check that the fuel tube joint is securely inserted to the end.

      • Check that the tube joint clip is on the collar of the fuel tube joint.

      • After installing the tube joint clip, check that the fuel tube joint cannot be pulled out.

    2. Connect the fuel pump connector.

  6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  7. INSPECT FOR FUEL LEAK

    Click here

  8. INSTALL REAR FLOOR SERVICE HOLE COVER


    1. B001O3H

      Install the rear floor service hole cover with new butyl tape.

      Text in Illustration
      B001O0C Butyl Tape

  9. INSTALL REAR SEAT CUSHION ASSEMBLY

    Click here