REAR DOOR DISASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work Click here.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  3. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG


    1. B001NP0

      Using a moulding remover, disengage the 3 claws and remove the rear door inside handle bezel plug as shown in the illustration.

  4. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL


    1. B001OMM

      Using a moulding remover, disengage the 2 clips, 4 claws and 2 guides as shown in the illustration.

    2. Disconnect the connector and remove the rear power window regulator switch assembly with rear door armrest base panel.

  5. REMOVE DOOR PULL HANDLE COVER


    1. B001NP6

      Remove the door pull handle cover.

  6. REMOVE REAR DOOR NO. 1 STIFFENER CUSHION


    1. B001NXK

      Remove the screw and rear door No. 1 stiffener cushion.

  7. REMOVE COURTESY LIGHT ASSEMBLY

    Click here

  8. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY


    1. B001O3ZE04
      Text in Illustration
      *1 Protective Tape

      Put protective tape around the rear door panel.

    2. B001OIP

      Remove the 3 screws.

    3. B001O26

      Using a clip remover, disengage the 8 clips.

    4. B001NNBE02
      Text in Illustration
      *1 Reference Boss
      *2 Rear Door Inner Glass Weatherstrip

      Pull out the rear door trim board sub-assembly in the direction indicated by the arrow as shown in the illustration.

    5. Disengage the reference boss from the rear door panel.

    6. Using a screwdriver, disengage the 4 claws and disconnect the rear door trim board sub-assembly.

    7. w/ Illumination:


      1. Disconnect the connector.

    8. for 15 Speakers:


      1. Disconnect the connector.

    9. B001ODN

      Disconnect the rear door lock remote control cable assembly and rear door inside locking cable assembly to remove the rear door trim board sub-assembly.

    10. B001OG7

      Remove the No. 1 door scuff plate clamp.

  9. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. B001OAI

      Disengage the claw and 2 guides, and remove the rear door inside handle sub-assembly.

  10. REMOVE REAR DOOR TRIM ORNAMENT SUB-ASSEMBLY (for Wood Panel)


    1. w/ Illumination:


      1. B001OP5

        Disengage the 3 clamps.

    2. B001OK9

      Remove the 11 screws and rear door trim ornament assembly.

    3. B001NN8

      Remove the screw.

    4. Disengage the claw and remove the rear door trim ornament sub-assembly.

  11. REMOVE REAR NO. 2 SPEAKER ASSEMBLY (for 15 Speakers)

    Click here

  12. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP


    1. B001OR2

      Remove the rear door inner glass weatherstrip.

  13. REMOVE REAR SIDE CURTAIN ASSEMBLY (w/ Rear Door Sunshade)


    1. B001OD1

      Disengage the 2 clips and remove the rear side curtain assembly.

  14. REMOVE REAR SPEAKER ASSEMBLY

    Click here

  15. REMOVE REAR DOOR ARMREST SET BRACKET


    1. B001OG9

      Remove the 2 screws and rear door armrest set bracket.

  16. REMOVE REAR DOOR SERVICE HOLE COVER


    1. B001NPU

      Disconnect the connector.

    2. Disengage the 2 clamps and remove the rear door service hole cover.

      Tech Tips

      Remove any remaining butyl tape from the rear door door.

  17. REMOVE REAR DOOR CHECK ASSEMBLY


    1. B001O5HE07
      Text in Illustration
      *1 Bolt (A)
      *2 Bolt (B)

      Remove the 3 bolts and rear door check assembly.

  18. REMOVE REAR DOOR WEATHERSTRIP


    1. B001OH1E01
      Text in Illustration
      *1 Double-sided Tape

      Using a clip remover, disengage the 22 clips and guide, and remove the rear door weatherstrip.

  19. REMOVE REAR DOOR FRAME GARNISH


    1. B001OA3

      Disengage the 3 claws and remove the rear door frame garnish.

  20. REMOVE REAR DOOR GLASS RUN


    1. B001OK5

      Remove the rear door glass run.

  21. REMOVE REAR DOOR NO. 1 VENT SEAL


    1. B001NPN

      Remove the rear door No. 1 vent seal.

  22. REMOVE REAR DOOR LOWER WINDOW FRAME SUB-ASSEMBLY


    1. B001OP8

      Remove the 2 bolts and screw, and rear door lower window frame sub-assembly.

      Note

      When the rear door lower window frame sub-assembly is removed, do not allow the rear door quarter window glass to fall.

  23. REMOVE REAR DOOR QUARTER WINDOW GLASS


    1. B001OJK

      Remove the rear door quarter window glass with the rear door quarter window weatherstrip as shown in the illustration.

    2. Remove the rear door quarter window glass from the rear door quarter window weatherstrip.

  24. REMOVE REAR DOOR GLASS ASSEMBLY


    1. B001OKR

      Remove the rear door glass assembly from the rear door window regulator assembly as shown in the illustration.

      Note

      Do not damage the door glass assembly.

  25. REMOVE REAR DOOR GLASS CHANNEL SUB-ASSEMBLY


    1. B001OE6E01
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, remove the rear door glass channel sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

  26. REMOVE REAR DOOR GLASS CHANNEL FILLER


    1. Remove the rear door glass channel filler.

  27. REMOVE REAR DOOR WINDOW REGULATOR ASSEMBLY


    1. Connect the cable to the negative (-) battery terminal.

    2. Connect the rear power window regulator switch assembly.

    3. Operate the rear power window regulator switch assembly to raise the rear door window regulator assembly to the highest position.

    4. Disconnect the cable from the negative (-) battery terminal.

    5. Disconnect the rear power window regulator switch assembly.

    6. B001NYJE04
      Text in Illustration
      *1 Temporary Bolt

      Disconnect the connector.

    7. Loosen the temporary bolt.

      Note

      Do not remove the temporary bolt. If the temporary bolt is removed, the rear door window regulator assembly may fall and cause damage.

    8. Remove the 3 bolts.

    9. Remove the rear door window regulator assembly.

    10. Remove the temporary bolt from the rear door window regulator assembly.

  28. REMOVE REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY


    1. B001NOC

      Using a T25 "TORX" socket wrench, remove the 3 screws and rear power window regulator motor assembly.

  29. REMOVE REAR DOOR LOCK ASSEMBLY


    1. B001ODAE05
      Text in Illustration
      *1 Release Plate

      Using a T30 "TORX" socket wrench, remove the 3 screws.

    2. Move the rear door lock assembly downward and pull the release plate out of the rear door outside handle frame.

    3. When reusing the rear door lock assembly:


      1. B001O1N

        Remove the door lock wiring harness seal from the rear door lock assembly.

  30. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY


    1. B001O2I

      Using a screwdriver, disengage the claw as shown in the illustration.

    2. B001OHI

      Remove the rear door lock remote control cable assembly as shown in the illustration.

  31. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY


    1. B001NSG

      Using a screwdriver, disengage the 3 claws as shown in the illustration.

    2. B001OEN

      Remove the rear door inside locking cable assembly as shown in the illustration.

  32. REMOVE REAR DOOR OUTSIDE HANDLE COVER


    1. B001O6D

      Using a T30 "TORX" socket wrench, loosen the screw.

      Tech Tips

      The screw cannot be removed because it is integrated into the rear door outside handle frame sub-assembly.

    2. Disengage the claw and remove the rear door outside handle cover.

  33. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY


    1. B001O5E

      Disengage the 2 claws.

    2. Using a screwdriver, disconnect the connector.

    3. B001NRO

      Move the lever in the direction indicated by the arrow in the illustration.

    4. B001OBW

      Pull and hold the release plate of the rear door outside handle frame sub-assembly as shown in the illustration.

      Note

      The release plate may interfere with the rear door outside handle assembly and may be damaged when removing the rear door outside handle assembly, unless the release plate of the rear door outside handle frame sub-assembly is pulled and held.

    5. B001O87

      Remove the rear door outside handle assembly as shown in the illustration.

  34. REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD


    1. B001OR3

      Disengage the 3 claws and remove the rear door front outside handle pad.

  35. REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD


    1. B001O93

      Disengage the 2 claws and remove the rear door rear outside handle pad.

  36. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    1. B001O5Z

      Disengage the clamp.

    2. B001O1TE04
      Text in Illustration
      *a Outside
      *b Inside

      Using a T30 "TORX" socket wrench, loosen the screw.

    3. Slide the rear door outside handle frame sub-assembly to disengage the claw of the rear door outside handle frame sub-assembly, and then remove it.

  37. REMOVE REAR DOOR INSIDE PANEL REINFORCE SUB-ASSEMBLY


    1. B001OHP

      Remove the 3 screws.

    2. Disengage the 2 guides and remove the rear door inside panel reinforce sub-assembly.

  38. REMOVE REAR DOOR NO. 2 WEATHERSTRIP


    1. B001O4Y

      Using a clip remover, disengage the 5 clips and remove the rear door No. 2 weatherstrip.

  39. REMOVE REAR DOOR PANEL CUSHION


    1. B001NNT

      Disengage the claw and remove the rear door panel cushion.

  40. REMOVE CURTAIN HOOK (w/ Rear Door Sunshade)


    1. B001O7LE01
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, push out the 2 pins as shown in the illustration.

      Tech Tips

      Tape the screwdriver tip before use.

    2. B001O9BE01
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, disengage the 2 pins.

      Tech Tips

      Tape the screwdriver tip before use.

    3. B001O8A

      Disengage the 4 claws and remove the 2 curtain hooks as shown in the illustration.

  41. REMOVE REAR DOOR BELT MOULDING ASSEMBLY

    Click here

  42. REMOVE REAR DOOR NO. 3 WEATHERSTRIP


    1. B001O8PE06
      Text in Illustration
      *1 Double-sided Tape

      Remove the rear door No. 3 weatherstrip.

  43. REMOVE REAR DOOR FRONT WINDOW FRAME MOULDING

    Click here

  44. REMOVE REAR DOOR WINDOW FRAME MOULDING SUB-ASSEMBLY

    Click here

  45. REMOVE REAR INNER BLACK OUT TAPE

    Click here

  46. REMOVE FRONT INNER BLACK OUT TAPE

    Click here