CONDENSER REMOVAL

PROCEDURE


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work Click here.

  2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

    Click here

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  4. REMOVE FRONT BUMPER ASSEMBLY

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  5. REMOVE INLET AIR CLEANER ASSEMBLY (for 2AR-FE)

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  6. REMOVE INLET AIR CLEANER ASSEMBLY (for 6AR-FSE)

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  7. REMOVE INLET NO. 2 AIR CLEANER (for 2GR-FE)

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  8. REMOVE INLET NO. 1 AIR CLEANER (for 2GR-FE)

    Click here

  9. REMOVE HOOD LOCK ASSEMBLY (for LHD)

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  10. REMOVE HOOD LOCK ASSEMBLY (for RHD)

    Click here

  11. REMOVE FRONT BUMPER ENERGY ABSORBER

    Click here

  12. REMOVE FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY

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  13. REMOVE UPPER RADIATOR SUPPORT (for 2AR-FE)

    Click here

  14. REMOVE UPPER RADIATOR SUPPORT (for 2GR-FE)

    Click here

  15. REMOVE UPPER RADIATOR SUPPORT (for 6AR-FSE)

    Click here

  16. REMOVE HOOD LOCK SUPPORT SUB-ASSEMBLY


    1. B001NVT

      Disconnect the connector.

    2. Disengage the clamp.

    3. Remove the bolt and hood lock support sub-assembly.

  17. REMOVE RADIATOR SIDE DEFLECTOR LH


    1. B001O5K

      Disengage the 3 claws and guide to remove the radiator side deflector LH.

  18. REMOVE RADIATOR SIDE DEFLECTOR RH


    1. B001NWY

      Disengage the 3 claws and guide to remove the radiator side deflector RH.

  19. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE


    1. B001NN6

      Remove the bolt and disconnect the No. 1 cooler refrigerant discharge hose from the cooler condenser assembly.

    2. Remove the O-ring from the No. 1 cooler refrigerant discharge hose.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  20. DISCONNECT AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY


    1. B001OFB

      Remove the bolt and disconnect the air conditioner tube and accessory assembly from the cooler condenser assembly.

    2. Remove the O-ring from the air conditioner tube and accessory assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  21. REMOVE COOLER CONDENSER ASSEMBLY


    1. B001NN7

      Remove the 4 bolts.

    2. B001NQM

      Disengage the 2 guides and remove the cooler condenser assembly as shown in the illustration.