PURGE VALVE INSTALLATION

CAUTION / NOTICE / HINT

Note

This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

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PROCEDURE


  1. INSTALL NO. 1 FUEL VAPOR FEED CONNECTOR


    1. B0069YSC02
      *1 No. 4 Fuel Vapor Feed Hose
      *2 No. 1 Fuel Vapor Feed Connector
      *3 No. 6 Fuel Vapor Feed Hose
      *a Paint Mark
      *b View A
      *c View B
      B006AHR View A
      B006EC9 View B

      Fuel Vapor Feed Hose Assembly Side:


      1. Connect the No. 4 fuel vapor feed hose to the No. 1 fuel vapor feed connector, and slide the clip to secure the hose.

        Tech Tips


        • Align the paint mark on the No. 4 fuel vapor feed hose with the positioning stopper on the No. 1 fuel vapor feed connector.

        • Make sure the direction of the clip is as shown in the illustration.

      2. Connect the No. 6 fuel vapor feed hose to the No. 1 fuel vapor feed connector, and slide the clip to secure the hose.

        Tech Tips


        • Align the paint mark on the No. 6 fuel vapor feed hose with the positioning stopper on the No. 1 fuel vapor feed connector.

        • Make sure the direction of the clip is as shown in the illustration.

    2. B006BDDC02
      *1 No. 5 Fuel Vapor Feed Hose
      *2 No. 1 Fuel Vapor Feed Connector
      *3 No. 7 Fuel Vapor Feed Hose
      *a Paint Mark
      *b View A
      *c View B
      B006AHR View A
      B006EC9 View B

      No. 2 Fuel Vapor Feed Hose Assembly Side:


      1. Connect the No. 5 fuel vapor feed hose to the No. 1 fuel vapor feed connector, and slide the clip to secure the hose.

        Tech Tips


        • Align the paint mark on the No. 5 fuel vapor feed hose with the positioning stopper on the No. 1 fuel vapor feed connector.

        • Make sure the direction of the clip is as shown in the illustration.

      2. Connect the No. 7 fuel vapor feed hose to the No. 1 fuel vapor feed connector, and slide the clip to secure the hose.

        Tech Tips


        • Connect the No. 5 fuel vapor feed hose to the No. 1 fuel vapor feed connector at the position shown in the illustration.

        • Make sure the direction of the clip is as shown in the illustration.

  2. INSTALL NO. 1 CHECK VALVE

    B006F8WC02
    *1 No. 4 Fuel Vapor Feed Hose *2 No. 5 Fuel Vapor Feed Hose
    *3 No. 1 Check Valve - -
    *a Fuel Vapor Feed Hose Assembly Side *b No. 2 Fuel Vapor Feed Hose Assembly Side
    *c Paint Mark - -
    B006EC9 Engine Front - -

    1. Fuel Vapor Feed Hose Assembly Side:


      1. Connect the No. 1 check valve to the No. 5 fuel vapor feed hose, and slide the clip to secure the hose.

        Tech Tips

        Align the direction of the claw on the clip with the paint mark on the hose.

    2. No. 2 Fuel Vapor Feed Hose Assembly Side:


      1. Connect the No. 1 check valve to the No. 4 fuel vapor feed hose, and slide the clip to secure the hose.

        Tech Tips

        Align the direction of the claw on the clip with the paint mark on the hose.

  3. INSTALL NO. 2 FUEL VAPOR FEED HOSE


    1. Install the 2 No. 2 fuel vapor feed hoses to the 2 No. 1 check valves.

  4. INSTALL NO. 2 FUEL VAPOR FEED PIPE


    1. Install the No. 2 fuel vapor feed pipe to the 2 fuel vapor feed hoses.

  5. INSTALL VACUUM SWITCHING VALVE BRACKET SUB-ASSEMBLY


    1. Attach the 2 clamps and install the 2 No. 1 check valves to the vacuum switching valve bracket sub-assembly.

  6. INSTALL PURGE VSV


    1. Install the purge VSV to the vacuum switching valve bracket sub-assembly with the screw.

      Torque:
      3.4 N*m  { 35 kgf*cm, 30 in.*lbf }

    2. Install the No. 1 fuel vapor feed hose.

  7. INSTALL NO. 1 VACUUM SWITCHING VALVE ASSEMBLY


    1. B006H0EC02
      *1 No. 6 Fuel Vapor Feed Hose
      *2 No. 7 Fuel Vapor Feed Hose
      *a Paint Mark

      Install the No. 1 vacuum switching valve assembly to the cylinder head sub-assembly RH with the 3 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    2. Connect the No. 6 fuel vapor feed hose to the fuel vapor feed pipe sub-assembly, and slide the clip to secure the hose.

      Tech Tips

      Make sure the direction of the clip is as shown in the illustration.

    3. Connect the No. 7 fuel vapor feed hose to the fuel vapor feed pipe sub-assembly, and slide the clip to secure the hose.

      Tech Tips

      Make sure the direction of the clip is as shown in the illustration.

    4. Connect the purge VSV connector.

  8. INSTALL NO. 2 TURBO INSULATOR

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  9. INSTALL FUEL PIPE PROTECTOR BRACKET


    1. Install the fuel pipe protector bracket with the 4 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  10. INSTALL WIRE HARNESS CLAMP BRACKET (for LHD)


    1. Install the wire harness clamp bracket with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. Attach the 2 clamps and connect the No. 2 engine wire.

  11. CONNECT ENGINE WIRE


    1. for LHD:


      1. Attach the 3 clamps and connect the engine wire with the bolt.

        Torque:
        10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      2. Connect the 4 connectors.

    2. for RHD:


      1. Attach the 4 clamps and connect the engine wire with the bolt.

        Torque:
        10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      2. Connect the 4 connectors.

  12. INSTALL FUEL VAPOR FEED PIPE


    1. Install the fuel vapor feed hose to the No. 1 vacuum switching valve assembly.

    2. Install the fuel vapor feed pipe to the No. 1 engine cover bracket with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  13. CONNECT NO. 1 FUEL VAPOR FEED HOSE


    1. Connect the No. 1 fuel vapor feed hose to the fuel vapor feed pipe, and slide the clip to secure the hose.

  14. INSTALL V-BANK COVER SUB-ASSEMBLY

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  15. INSTALL NO. 2 TURBO PRESSURE SENSOR (for Bank 2)

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  16. INSTALL NO. 2 TURBO PRESSURE SENSOR (for Bank 1)

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  17. INSTALL AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1)

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  18. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

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