TRANSFER CASE REAR OIL SEAL REPLACEMENT

PROCEDURE


  1. DRAIN TRANSFER OIL

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  2. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY


  3. REMOVE OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY

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  4. REMOVE TRANSFER EXTENSION HOUSING TYPE T OIL SEAL


    1. B0069EEN01

      Using SST, remove the transfer extension housing type T oil seal.

      SST
      09308-00010

      Note

      Be careful not to damage the transfer extension housing type T oil seal and extension housing contact surface.

  5. INSTALL TRANSFER EXTENSION HOUSING TYPE T OIL SEAL


    1. Coat the lip of a new transfer extension housing type T oil seal with MP grease.

    2. B006931N01

      Using SST and a hammer, install the transfer extension housing type T oil seal as shown in the illustration.

      SST
      09631-12090
      09950-60010   ( 09951-00600 )
      09950-70010   ( 09951-07100 )
      Drive in depth (A)
      48.5 to 49.5 mm (1.910 to 1.948 in.)

      Note

      Be careful not to damage the transfer extension housing type T oil seal.

  6. INSTALL OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY

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  7. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY


  8. ADD TRANSFER OIL

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  9. CHECK FOR TRANSFER OIL LEAK