TURBOCHARGER REMOVAL

CAUTION / NOTICE / HINT

Note

This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

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Tech Tips

Perform "Inspection After Repairs" after replacing the turbocharger sub-assembly.

PROCEDURE


  1. REMOVE ENGINE ASSEMBLY

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  2. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET RH (for 2WD)

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  3. REMOVE CONVERTER ASSEMBLY RH

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  4. REMOVE CONVERTER ASSEMBLY LH

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  5. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE


    1. B006G8X

      for 2WD:

      Remove the bolt and engine oil level dipstick guide.

    2. B006C56

      for AWD:

      Remove the bolt and engine oil level dipstick guide.

    3. Remove the O-ring from the engine oil level dipstick guide.

  6. DISCONNECT NO. 1 TURBO WATER PIPE SUB-ASSEMBLY


    1. B006B8Y

      Slide the 2 clamps and disconnect the No. 1 turbo water hose and No. 2 turbo water hose from the No. 1 turbo water pipe sub-assembly.

  7. DISCONNECT NO. 2 TURBO WATER PIPE SUB-ASSEMBLY


    1. B006EVR

      Slide the 2 clamps and disconnect the No. 3 turbo water hose and No. 4 turbo water hose from the No. 2 turbo water pipe sub-assembly.

  8. DISCONNECT NO. 1 PCV TUBE


    1. B0069ZY

      Remove the 2 bolts to disconnect the No. 1 PCV tube from the No. 1 air inlet duct sub-assembly.

    2. B006DDU

      Remove the gasket from the No. 1 air inlet duct sub-assembly.

  9. DISCONNECT NO. 2 PCV TUBE


    1. B006FMU

      Remove the 2 bolts to disconnect the No. 2 PCV tube from the No. 2 air inlet duct sub-assembly.

    2. B006BH9

      Remove the gasket from the No. 2 air inlet duct sub-assembly.

  10. DISCONNECT VACUUM HOSE


    1. B006AOC

      for Bank 1:

      Detach the clamp to disconnect the vacuum hose from the No. 1 air inlet duct sub-assembly.

    2. B006ALS

      for Bank 2:

      Detach the 2 clamps to disconnect the vacuum hose from the No. 2 air inlet duct sub-assembly.

  11. REMOVE NO. 1 AIR HOSE


    1. B006E61

      for Bank 1:

      Loosen the clamp to remove the No. 1 air hose from the No. 1 compressor outlet elbow.

    2. B006EP6

      Loosen the clamp to remove the No. 2 air hose from the No. 1 compressor outlet elbow.

  12. REMOVE NO. 1 TURBO INSULATOR


    1. B006GH2

      Remove the 2 bolts, nut and No. 1 turbo insulator.

  13. REMOVE NO. 3 TURBO INSULATOR


    1. B006D3VC02
      *A for 2WD
      *B for AWD

      Remove the 2 bolts, nut and No. 3 turbo insulator.

  14. REMOVE NO. 1 TURBOCHARGER SUB-ASSEMBLY


    1. B006D2W

      Remove the bolt from the No. 1 air inlet duct sub-assembly.

    2. B006EQ8

      Remove the 3 bolts and turbo water pipe stay.

    3. B006FDS

      Remove the 2 bolts and union bolt to disconnect the turbo oil inlet pipe sub-assembly LH.

    4. Remove the gasket from the union bolt.

    5. B0069KZ

      Remove the gasket from the turbo oil inlet pipe sub-assembly LH.

    6. B006DVL

      Remove the 3 nuts and No. 1 turbocharger sub-assembly.

    7. B006EKF

      Remove the gasket from the cylinder head sub-assembly.

  15. REMOVE NO. 2 TURBOCHARGER SUB-ASSEMBLY


    1. B006AVN

      Remove the bolt from the No. 2 air inlet duct sub-assembly.

    2. B006EGG

      Remove the 2 bolts and compressor elbow stay.

    3. B006FB9

      Remove the 2 bolts and union bolt to disconnect the turbo oil inlet pipe sub-assembly RH.

    4. Remove the gasket from the union bolt.

    5. B0069KZ

      Remove the gasket from the turbo oil inlet pipe sub-assembly RH.

    6. B006FPY

      Remove the bolt, 3 nuts and No. 2 turbocharger sub-assembly.

    7. B006BMM

      Remove the gasket from the cylinder head sub-assembly.

  16. REMOVE NO. 5 TURBO INSULATOR


    1. Remove the bolt and No. 5 turbo insulator from the cylinder head sub-assembly LH.

  17. REMOVE TURBO OIL INLET PIPE SUB-ASSEMBLY RH


    1. B0069PY

      Remove the 2 nuts and turbo oil inlet pipe sub-assembly RH.

  18. REMOVE TURBO OIL INLET PIPE SUB-ASSEMBLY LH


    1. B006GOT

      Remove the 2 nuts and turbo oil inlet pipe sub-assembly LH.

  19. REMOVE NO. 1 COMPRESSOR OUTLET ELBOW


    1. B006EX9

      Remove the 2 bolts and No. 1 compressor outlet elbow.

    2. B006ECI

      Remove the gasket.

  20. REMOVE NO. 2 COMPRESSOR OUTLET ELBOW


    1. B006FFN

      Remove the 2 bolts and No. 2 compressor outlet elbow.

    2. B006ES1

      Remove the gasket.

  21. REMOVE NO. 1 AIR INLET DUCT SUB-ASSEMBLY


    1. B006BCA

      Remove the 2 bolts and No. 1 air inlet duct sub-assembly.

    2. B006C40

      Remove the gasket.

  22. REMOVE NO. 2 AIR INLET DUCT SUB-ASSEMBLY


    1. B006A3D

      Remove the 2 bolts and No. 2 air inlet duct sub-assembly.

    2. B006DNL

      Remove the gasket.

  23. REMOVE NO. 1 TURBO WATER PIPE SUB-ASSEMBLY


    1. B006FXG

      Remove the 3 bolts and No. 1 turbo water pipe sub-assembly.

    2. B006E1A

      Remove the gasket.

  24. REMOVE NO. 2 TURBO WATER PIPE SUB-ASSEMBLY


    1. B006F24

      Remove the 3 bolts and No. 2 turbo water pipe sub-assembly.

    2. B006AV1

      Remove the gasket.

  25. REMOVE NO. 4 ENGINE COVER


    1. B006AT0

      Remove the No. 4 engine cover from the cylinder block sub-assembly.

  26. REMOVE NO. 5 ENGINE COVER


    1. B006B2V

      Remove the No. 5 engine cover from the cylinder block sub-assembly.

  27. REMOVE NO. 1 TURBO INSULATOR STAY


    1. B006D0Q

      Remove the 2 bolts and No. 1 turbo insulator stay.