CLUTCH UNIT(for 1WW, 2WW) REMOVAL

PROCEDURE


  1. REMOVE MANUAL TRANSAXLE ASSEMBLY

    Click here

  2. REMOVE CLUTCH RELEASE FORK SUB-ASSEMBLY


    1. A004S29

      Remove the clutch release fork sub-assembly with the clutch release bearing assembly from the manual transaxle assembly.

  3. REMOVE CLUTCH RELEASE BEARING ASSEMBLY


    1. A004UAY

      Remove the clutch release bearing assembly and release bearing hub clip from the clutch release fork.

  4. REMOVE CLUTCH RELEASE FORK SUPPORT BOOT


    1. A004QKK

      Remove the clutch release fork support boot and snap ring from the clutch release fork.

  5. REMOVE RELEASE FORK SUPPORT


    1. A004N8V

      Remove the release fork support from the manual transaxle assembly.

  6. REMOVE CLUTCH RELEASE FORK BOOT


    1. A004QZY

      Remove the clutch release fork boot from the manual transaxle assembly.

  7. REMOVE CLUTCH COVER ASSEMBLY


    1. A004RDPE03
      Text in Illustration
      *a Matchmark

      Place matchmarks on the clutch cover and flywheel.

    2. Loosen each set bolt 180° at a time until the spring tension is released.

      Note

      Be sure to uniformly loosen the bolts 180° at a time according to the order in the illustration.

    3. Remove the set bolts and pull off the clutch cover to remove it.

      Note

      Do not drop the clutch disc.

  8. REMOVE CLUTCH DISC ASSEMBLY

    Note

    Keep the lining part of the clutch disc, the pressure plate, and the surface of the flywheel away from oil and foreign matter.