MANUAL TRANSAXLE ASSEMBLY REMOVAL

PROCEDURE


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  2. DISCONNECT NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  3. REMOVE FRONT WIPER MOTOR AND LINK ASSEMBLY

    Click here

  4. REMOVE OUTER COWL TOP PANEL

    Click here

  5. REMOVE FRONT LOWER BUMPER ABSORBER


    1. A004ML6

      Remove the 6 screws and 2 bolts.

      Tech Tips

      Pull down the fender liner so that the front lower bumper absorber can be in the next step.

    2. A004R2R

      Remove the 3 screws, 8 bolts and front lower bumper absorber.

  6. REMOVE NO. 1 ENGINE UNDER COVER

    Click here

  7. REMOVE NO. 2 ENGINE UNDER COVER

    Click here

  8. REMOVE STARTER ASSEMBLY

    Click here

  9. REMOVE EXHAUST PIPE ASSEMBLY

    Click here

  10. REMOVE REAR ENGINE UNDER COVER LH

    Click here

  11. REMOVE REAR ENGINE UNDER COVER RH

    Click here

  12. DRAIN MANUAL TRANSAXLE OIL

    Click here

  13. REMOVE DRIVE SHAFT ASSEMBLY

    Click here

  14. DRAIN ENGINE COOLANT

    Click here

  15. REMOVE NO. 1 ENGINE COVER

    Click here

  16. REMOVE AIR CLEANER CAP SUB-ASSEMBLY WITH AIR CLEANER HOSE ASSEMBLY

    Click here

  17. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

  18. REMOVE AIR CLEANER CASE SUB-ASSEMBLY

    Click here

  19. REMOVE AIR CLEANER BRACKET


    1. A004QOL

      Disconnect the 3 clamps and wire harness.

    2. A004N28

      Remove the 5 bolts and air cleaner bracket.

  20. REMOVE WIRE HARNESS

    Click here

  21. REMOVE NO. 4 WATER BY-PASS HOSE

    Click here

  22. DISCONNECT COMPRESSOR OUTLET ELBOW

    Click here

  23. DISCONNECT INTERCOOLER AIR HOSE

    Click here

  24. REMOVE NO. 1 AIR TUBE ASSEMBLY

    Click here

  25. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY


    1. A004PXC

      Remove the 2 clips and disconnect the 2 cables from the manual transaxle assembly.

    2. A004NTS

      Remove the 2 clips and disconnect the 2 cables from the control cable bracket.

    3. A004T16

      Remove the bolt and disconnect the bracket of the transmission control cable assembly.

  26. REMOVE NO. 1 CLUTCH HOUSING COVER


    1. A004SXL

      Remove the 2 bolts and No. 1 clutch housing cover.

  27. REMOVE NO. 2 MANIFOLD STAY


    1. A004NMQ

      Using an E14 "TORX" socket wrench, remove the 2 bolts from the manual transaxle assembly.

    2. Remove the nut and No. 2 manifold stay.

  28. DISCONNECT CLUTCH RELEASE CYLINDER ASSEMBLY

    Click here

  29. DISCONNECT ENGINE WIRE


    1. A004S8P

      Remove the bolt and disconnect the ground cable.

    2. A004RTV

      Disconnect the back-up light switch connector, neutral position switch connector, 2 bolts and engine wire.

  30. LOOSEN ENGINE AND TRANSAXLE CONNECTING BOLT


    1. A004QAM

      Manual transaxle upper side:

      Using an E14 "TORX" socket wrench, loosen the 2 bolts.

    2. A004RAG

      Manual transaxle lower side:

      Loosen the 4 bolts.

    3. A004Q9C

      Engine mounting insulator side:

      Loosen the bolt.

  31. REMOVE FRONT SUSPENSION MEMBER

    Click here

  32. SUPPORT MANUAL TRANSAXLE ASSEMBLY


    1. Support the manual transaxle assembly with a transmission jack and tie down band so that it is stable.

  33. REMOVE FRONT CROSSMEMBER SUB-ASSEMBLY


    1. A004R8S

      Remove the 6 bolts and front crossmember sub-assembly.

  34. REMOVE FRONT ENGINE MOUNTING INSULATOR


    1. A004NU0

      Remove the through bolt, nut and front engine mounting insulator.

  35. REMOVE MANUAL TRANSAXLE ASSEMBLY

    Note


    • As there is very little space around the manual transaxle assembly, be extremely careful that the body, clutch pipe line and radiator cooling fan do not interfere with the manual transaxle assembly when removing the transaxle.

    • When removing the manual transaxle assembly, it is necessary to move the engine assembly and manual transaxle assembly up and down, and back and forth. Therefore, continually confirm that the parts are properly supported and stable while performing this step.


    1. A004QRD

      Remove the nut and through bolt, and then disconnect the engine mounting insulator LH from the engine mount bracket LH.

    2. Lower the transmission jack a little at a time. Slightly tilt the engine assembly and manual transaxle assembly.

      Tech Tips

      Lower the engine assembly and manual transaxle assembly to a position where the engine mounting insulator LH can be removed.

    3. A004TCE

      Remove the 4 bolts and engine mount insulator LH.

    4. A004S6I

      Remove the 4 bolts and engine mounting bracket LH.

      Note

      Make sure to clean the bolts and bolt holes after removing the transmission.

    5. A004RJH

      Use a cloth, etc. to protect the clutch pipe line in the area indicated in the illustration.

    6. A004P46E01
      Text in Illustration
      *1 Crankshaft Damper Sub-assembly
      *a Body

      Lower the transmission jack a little at a time. Slightly tilt the engine assembly and manual transaxle assembly.

      Note

      Be careful that the body and crankshaft damper sub-assembly do not interfere with each other.

    7. A004UCSE02
      Text in Illustration
      *a Engine Support Point

      Support the engine assembly with an engine lifter as shown in the illustration so that it is stable.

    8. A004R3L

      Remove the 6 bolts shown in the illustration.

    9. While making sure that the clutch pipe line does not interfere with the manual transaxle assembly, slowly disconnect the manual transaxle assembly from the engine assembly until the input shaft is clear of the diaphragm spring of the clutch cover.

    10. Slowly lower the transmission jack and remove the manual transaxle assembly.

  36. REMOVE REAR ENGINE MOUNTING INSULATOR

    Click here

  37. REMOVE FRONT ENGINE MOUNTING BRACKET


    1. A004OYC

      Remove the 4 bolts and front engine mounting bracket.

  38. REMOVE REAR ENGINE MOUNTING BRACKET


    1. A004NTZ

      Remove the 5 bolts and rear engine mounting bracket.