THERMOSTAT INSTALLATION

PROCEDURE

  1. INSTALL THERMOSTAT

    1. Install a new gasket to the thermostat.

    2. A297533C01

      *1

      Jiggle Valve

      Install the thermostat with the jiggle valve facing upward.

      Tip:

      The jiggle valve may be set to within 10° on either side of the prescribed position.

  2. INSTALL WATER INLET

    1. Install the water inlet with the 3 bolts.

      11 N*m

      112 kgf*cm

      8 ft.*lbf

  3. INSTALL NO. 4 WATER BY-PASS PIPE

    1. A116609

      Apply soapy water to a new O-ring and install it to the No. 4 water by-pass pipe.

    2. Install the No. 4 water by-pass pipe with the bolt.

      11 N*m

      112 kgf*cm

      8 ft.*lbf

  4. CONNECT NO. 2 RADIATOR HOSE

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  5. INSTALL NO. 2 WATER BY-PASS HOSE

    1. A295985C01

      *a

      Top

      *b

      RH Side

      *c

      Rear Side

      Install the No. 2 water by-pass hose to the No. 4 water by-pass pipe and radiator reservoir assembly, slide the 2 clamps to secure it.

      Tip:

      The direction of the hose clamp is indicated in the illustration.

  6. ADD ENGINE COOLANT

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  7. INSPECT FOR COOLANT LEAK

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  8. INSTALL NO. 1 ENGINE UNDER COVER

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