RADIATOR REMOVAL

DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION:

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
REMOVE NO. 1 ENGINE UNDER COVER (for 4WD)
1. Remove the 8 bolts and under cover.
DRAIN ENGINE COOLANT
Note

Do not remove the radiator reservoir cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.
1. Remove the reservoir cap and, using a wrench, remove the vent plug.
2. Loosen the cylinder block drain cock plug and the radiator drain cock plug and then drain the coolant.
  
  Tech Tips
  
  Collect the coolant in a container and dispose of it according to the regulations in your area.
REMOVE RADIATOR GRILLE
1. Text in Illustration
  
  *1 Protective Tape
  
  Put protective tape around the radiator grille.
2. Remove the 2 clips and 2 screws.
3. Detach the 6 claws and remove the radiator grille.
REMOVE RADIATOR SIDE DEFLECTOR LH
1. Using a clip remover, remove the 2 clips.
2. Detach the claw and remove the deflector.
REMOVE RADIATOR SIDE DEFLECTOR RH
1. Using a clip remover, remove the 2 clips.
2. Detach the claw and remove the deflector.
DISCONNECT RADIATOR HOSE INLET
DISCONNECT RADIATOR HOSE OUTLET
REMOVE FAN SHROUD
1. Remove the 3 bolts and oil reservoir.
2. Disconnect the No. 1 and No. 2 water by-pass hoses from the tank upper and lower.
3. Remove the bolt and radiator reservoir.
4. Loosen the 4 nuts holding the fluid coupling fan.
5. Remove the vane pump V belt, cooler compressor V belt and fan and generator V belt Click here.
6. Remove the 2 bolts holding the fan shroud.
7. Remove the 4 nuts of the fluid coupling fan, and then remove the shroud together with the coupling fan.
  
  Note
  
  Be careful not to damage the radiator core.
8. Remove the fan pulley from the water pump.
REMOVE RADIATOR ASSEMBLY
1. Remove the 4 bolts and radiator.