EXHAUST MANIFOLD REMOVAL

PROCEDURE

  1. REMOVE NO. 2 CYLINDER HEAD COVER

    Click here

  2. REMOVE WINDSHIELD WIPER MOTOR AND LINK

    1. Remove the windshield wiper motor and link (Click here).

  3. REMOVE OUTER COWL TOP PANEL

    1. A390273E01

      Disconnect the connector clamp.

    2. Remove the 9 bolts and outer cowl top panel.

  4. REMOVE AIR FUEL RATIO SENSOR

    Click here

  5. REMOVE WIRE HARNESS CLAMP BRACKET

    1. A201556

      Remove the bolt and wire harness clamp bracket.

  6. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

    1. A204424

      Remove the 4 bolts and No. 1 exhaust manifold heat insulator.

  7. REMOVE NO. 2 ENGINE UNDER COVER

    1. A201555

      Using a clip remover, remove the 4 clips and No. 2 engine under cover.

  8. REMOVE FRONT FLOOR CENTER BRACE

    A201554

    1. Remove the 4 bolts and front floor center brace.

  9. REMOVE FRONT EXHAUST PIPE ASSEMBLY

    1. Detach the clamp and disconnect the heated oxygen sensor wire harness.

    2. Disconnect the heated oxygen sensor connector.

    3. A209945

      Remove the 2 bolts and 2 compression springs.

    4. A201553

      Remove the 2 bolts and 2 compression springs.

    5. Remove the 3 exhaust pipe supports and front exhaust pipe assembly.

  10. REMOVE DRIVE SHAFT HEAT INSULATOR SUB-ASSEMBLY

    1. A241918

      Remove the 2 nuts and drive shaft heat insulator sub-assembly.

  11. REMOVE MANIFOLD STAY

    1. A241917

      Remove the 3 bolts and manifold stay.

  12. REMOVE EXHAUST MANIFOLD

    1. A341266

      Remove the 5 nuts and exhaust manifold.

    2. Remove the exhaust manifold gasket.

  13. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR

    1. A341267

      Remove the 4 bolts and No. 2 exhaust manifold heat insulator.