FRONT BRAKE(for 16 inch Front Brake) REMOVAL

CAUTION / NOTICE / HINT

Tip:

  • Use the same procedure for the RH and LH sides.

  • The procedures listed below are for the LH side.

PROCEDURE

  1. REMOVE FRONT WHEEL

  2. DRAIN BRAKE FLUID

    Note:

    Wash off brake fluid immediately if it comes in contact with any painted surface.

  3. DISCONNECT FRONT FLEXIBLE HOSE

    1. C127057

      Remove the union bolt and gasket.

    2. Disconnect the flexible hose from the disc brake cylinder.

  4. REMOVE DISC BRAKE CYLINDER ASSEMBLY LH

    1. C265921C02

      *a

      Hold

      *b

      Turn

      Hold the front disc brake cylinder slide pin and remove the 2 bolts and disc brake cylinder.

  5. REMOVE FRONT DISC BRAKE PAD

    1. Remove the 2 disc brake pads.

  6. REMOVE FRONT ANTI-SQUEAL SHIM KIT

    1. Remove the 2 No. 1 anti-squeal shims and 2 No. 2 anti-squeal shims from each pad.

  7. REMOVE NO. 1 PAD WEAR INDICATOR PLATE

    1. Remove the 2 pad wear indicator plates from the pads.

  8. REMOVE NO. 1 FRONT DISC BRAKE PAD SUPPORT PLATE

    1. C265923C02

      *1

      No. 1 Front Disc Brake Pad Support Plate

      *2

      No. 2 Front Disc Brake Pad Support Plate

      Remove the 2 No. 1 front disc brake pad support plates from the disc brake cylinder mounting.

  9. REMOVE NO. 2 FRONT DISC BRAKE PAD SUPPORT PLATE

    1. Remove the 2 No. 2 front disc brake pad support plates from the disc brake cylinder mounting.

  10. REMOVE FRONT DISC BRAKE CYLINDER MOUNTING LH

    1. C127059

      Remove the 2 bolts and cylinder mounting.

  11. REMOVE FRONT DISC BRAKE CYLINDER SLIDE PIN

    1. C127070C02

      *1

      Front Disc Brake Cylinder Slide Pin

      *2

      No. 2 Front Disc Brake Cylinder Slide Pin

      Remove the front disc brake cylinder slide pin from the front disc brake cylinder mounting.

  12. REMOVE NO. 2 FRONT DISC BRAKE CYLINDER SLIDE PIN

    1. Remove the No. 2 front disc brake cylinder slide pin from the front disc brake mounting.

  13. REMOVE FRONT DISC BRAKE CYLINDER SLIDE BUSH

    1. C127071C02

      *a

      Protective Tape

      Using a screwdriver, remove the front disc brake cylinder slide bush from the No. 2 front disc brake cylinder slide pin.

      Tip:

      Tape the screwdriver tip before use.

      Note:

      Be careful not to damage the pin.

  14. REMOVE FRONT DISC BRAKE BUSH DUST BOOT

    1. C127072

      Remove the 2 boots from the mounting.

  15. REMOVE FRONT DISC

    1. C127063C01

      *a

      Matchmark

      Put matchmarks on the disc and axle hub.

    2. Remove the disc.