MANUAL TRANSMISSION SYSTEM DETAILS


  1. CONSTRUCTION


    1. Gear Train


      1. The transmission synchromesh mechanism is an all-speed constant mesh type.

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        *1 Input Shaft *2 Counter Shaft
        *3 Single-cone Type Synchromesh Mechanism *4 Reverse Synchromesh Mechanism
        *5 Output Shaft *6 5th Gear
        *7 1st Gear *8 Reverse Gear
        *9 2nd Gear *10 3rd Gear
        *11 4th Gear - -
        Synchromesh Mechanism
        Gear 1st, 2nd, 3rd, 4th and 5th Reverse
        Synchromesh Mechanism Type Single-cone Reverse

    2. Reverse Synchromesh Mechanism


      1. The reverse synchromesh mechanism consists of 2 shifting keys, a shifting key spring and a shifting key return spring.

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        *1 Counter 5th Gear *2 Hub Sleeve
        *3 Shifting Key *4 Shifting Key Spring
        *5 Shifting Key Return Spring *6 Snap Ring

  2. OPERATION


    1. Reverse Synchromesh Mechanism


      1. While shifting into 5th, the 2 shifting keys move in unison with the hub sleeve (F1). With "A" acting as the fulcrum, the 2 shifting keys move to push the synchronizer ring only for the amount of the lever ratio (F2). The shift effort can be reduced only by this amount.

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        *1 Hub Sleeve *2 Shifting Key
        *3 Synchronizer Ring - -
        *a A - -
        A01EZFI Hub Sleeve Moving Direction A01EZJZ F1
        A01EZPY F2 - -

      2. While shifting into reverse, the 2 shifting keys move in unison with the hub sleeve (F1). With "B" acting as the fulcrum, the 2 shifting keys move to push the synchronizer ring (F2). As a result, a brake is applied to the rotation of the counter shaft and gear noise is prevented.

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        *1 Hub Sleeve *2 Shifting Key
        *3 Synchronizer Ring - -
        *a B - -
        A01EZFI Hub Sleeve Moving Direction A01EZJZ F1
        A01EZPY F2 - -