REAR DOOR REASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. INSTALL REAR DOOR NO. 5 WEATHERSTRIP LH


    1. Degrease the rear door No. 5 weatherstrip LH installation surface using non-residue solvent.

    2. Remove the peeling paper of the double-sided tape trying not to touch the adhesional surface.

    3. B006E1ZC01
      B006GBM Double-sided Tape

      Attach the clip and install a new rear door No. 5 weatherstrip LH.

      Note

      Press the double-sided tape on the rear door No. 5 weatherstrip LH firmly to apply it.

  2. INSTALL REAR DOOR WEATHERSTRIP LH


    1. Degrease the rear door weatherstrip LH installation surface using non-residue solvent.

    2. Remove the peeling paper of the double-sided tape trying not to touch the adhesional surface.

    3. B006E3PC01
      B006GBM Double-sided Tape

      Attach the clip and install a new rear door weatherstrip LH.

      Note

      Press the double-sided tape on the rear door weatherstrip LH firmly to apply it.

  3. INSTALL REAR DOOR CHECK ASSEMBLY LH


    1. Clean the threaded portion on the vehicle body with non-residue solvent.

    2. When reusing bolt:


      1. Clean the threaded portion on the bolt with non-residue solvent.

      2. Apply adhesive to the threads of the bolt.

        Adhesive
        Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent.
    3. B0069UPC01
      B006AHR Nut
      B006EC9 Bolt

      Install the rear door check assembly LH with the bolt and 2 nuts.

      Torque:
      Bolt
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }
      Nut
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  4. INSTALL REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH


    1. Apply MP grease to the sliding parts of the rear door outside handle frame sub-assembly LH.

    2. B006BI0

      Attach the wire harness clamp.

    3. B0069X0C01
      *A Outside
      *B Inside

      Attach the claw as shown in the illustration.

    4. Using a T30 "TORX" socket wrench, install the front door outside handle frame sub-assembly LH with the TORX screw.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

  5. INSTALL REAR DOOR REAR OUTSIDE HANDLE PAD


    1. B006BACC01
      B006DHE Install in this Direction (1)
      B006B42 Install in this Direction (2)

      Attach the guide in the direction indicated by the arrow shown in the illustration.

    2. Attach the claw in the direction indicated by the arrow shown in the illustration to install the rear door rear outside handle pad.

  6. INSTALL REAR DOOR FRONT OUTSIDE HANDLE PAD


    1. B0069K0C01
      B006DHE Install in this Direction (1)
      B006B42 Install in this Direction (2)

      Attach the guide in the direction indicated by the arrow shown in the illustration.

    2. Attach the claw in the direction indicated by the arrow shown in the illustration to install the rear door front outside handle pad.

  7. INSTALL REAR DOOR OUTSIDE HANDLE COVER LH


    1. B006EVC

      Attach the claw.

    2. Using a T30 "TORX" socket wrench, install the rear door outside handle cover LH to the front door lock cylinder with the TORX screw.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

  8. INSTALL REAR DOOR OUTSIDE HANDLE ASSEMBLY LH


    1. B006DHDC01
      B006DHE Install in this Direction

      Install the rear door outside handle assembly LH in the direction of the arrow shown in the illustration.

    2. B006E4TC01
      *1 Holder
      B006DHE Install in this Direction

      Attach the holder as shown in the illustration.

    3. B0069YD

      Connect the connector.

    4. B006EQOC01
      B006DHE Install in this Direction

      Attach the claw and close the connector cover as shown in the illustration.

  9. INSTALL REAR DOOR INSIDE LOCKING CABLE ASSEMBLY LH

    Click here

  10. INSTALL REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH

    Click here

  11. INSTALL REAR DOOR LOCK COVER SUB-ASSEMBLY LH

    Click here

  12. INSTALL REAR DOOR LOCK ASSEMBLY LH

    Click here

  13. INSTALL REAR DOOR WINDOW REGULATOR ASSEMBLY LH


    1. Apply MP grease to the sliding parts of the rear door window regulator assembly LH.

    2. B006D5QC01
      B006DHE Install in this Direction

      Pull out the rear door window regulator assembly LH from the service hole as shown in the illustration.

    3. B006EK6C02
      B006AHR Nut
      B006EC9 Connector

      Install the rear door window regulator assembly LH with the 6 nuts in the order shown in the illustration.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      Note

      Do not damage the rear door panel assembly with the rear door window regulator assembly LH.

    4. Connect the connector.

  14. INSTALL REAR DOOR REAR WINDOW FRAME LH


    1. B006AUK

      Attach the clip and install the rear door rear window frame LH.

    2. Install the nose piece to an air riveter and insert the mandrel section of a new φ 4 mm rivet into the nose piece.

    3. B006B8OC01
      *1 Nose piece

      Press the rivets perpendicularly to the installation holes. Using the air riveter, install the rear door rear window frame LH with the 4 rivets.

      Note

      Press the air riveter perpendicularly to the installation holes.

      Tech Tips

      Pull the trigger again to cut off the rivet if the waterproof rivet does not cut off.

  15. INSTALL REAR DOOR FRONT WINDOW GUIDE SUB-ASSEMBLY LH


    1. B006GI8C01
      B006DHE Install in this Direction

      Attach the claw to install the rear door front window guide sub-assembly LH to the rear door rear window frame LH.

    2. Install the bolt.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

  16. INSTALL REAR DOOR GLASS SUB-ASSEMBLY LH


    1. B006GLL

      Connect the rear multiplex network door ECU LH.

    2. B006G2Z

      Connect the connector and temporarily install the rear door trim board sub-assembly LH.

    3. Connect the cable to the negative (-) battery terminal.

    4. Turn the engine switch on (IG).

    5. Move the rear door glass sub-assembly LH until the installation bolts can be seen.

    6. Turn the engine switch off.

    7. Disconnect the cable from the negative (-) battery terminal.

      CAUTION:


      • After disconnecting the cable from the negative (-) battery terminal, wait for at least 90 seconds to start the operation.

      • If the airbag deploys for any reason, it may cause a serious accident.

      B006BY6

    8. Disconnect the connector and remove the rear door trim board sub-assembly LH.

    9. Remove the rear multiplex network door ECU LH.

    10. B006GTJC01
      B006DHE Install in this Direction

      Insert the rear door glass sub-assembly LH to the rear door panel in the shown in the illustration.

    11. B0069GO

      Install the rear door glass sub-assembly LH with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      Note


      • Check that the frame portion on the rear side of the rear door glass sub-assembly LH is installed in the groove of the rear door front window guide sub-assembly LH.

      • Be careful not to damage the rear door glass sub-assembly LH.

    12. Install the plug hole.

  17. INSTALL REAR DOOR UPPER WINDOW FRAME MOULDING LH

    Click here

  18. INSTALL REAR DOOR GLASS RUN LH


    1. B006BOA

      Install one part of the rear door glass run LH to the rear door quarter window glass sub-assembly LH as shown in the illustration.

  19. INSTALL REAR DOOR QUARTER WINDOW GLASS SUB-ASSEMBLY LH


    1. B0069XVC01
      B006DHE Install in this Direction (1)
      B006B42 Install in this Direction (2)

      Slide the rear door glass run LH in the direction indicated by the arrow shown in the illustration and temporarily install it together with the rear door quarter window glass sub-assembly LH.

    2. B006GQR

      Temporarily install the rear quarter window glass sub-assembly LH with the 3 bolts.

    3. B006ECCC01
      B006DHE Install in this Direction (1)
      B006B42 Install in this Direction (2)

      Install the rear door glass run LH as shown in the illustration.

  20. ADJUST REAR DOOR GLASS SUB-ASSEMBLY LH


    1. B006B16N01

      Tighten the rear quarter window glass sub-assembly LH with the 3 bolts so the rear door glass sub-assembly LH is at the position shown in the illustration when it is raised.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }
      Standard Clearance
      Area Measurement
      a 3.0 to 5.4 mm (0.118 to 0.213 in.)
      b 3.0 to 5.4 mm (0.118 to 0.213 in.)

  21. INSTALL REAR DOOR OUTSIDE MOULDING INSERT LH

    Click here

  22. INSTALL REAR DOOR WINDOW FRAME MOULDING LH(REAR PILLAR SIDE)

    Click here

  23. INSTALL REAR DOOR WINDOW FRAME MOULDING LH(CENTER PILLAR SIDE)

    Click here

  24. INSTALL REAR DOOR NO. 3 GLASS RUN LH

    Click here

  25. INSTALL REAR DOOR BELT MOULDING SUB-ASSEMBLY LH

    Click here

  26. INSTALL REAR DOOR BELT MOULDING LH

    Click here

  27. INSTALL REAR DOOR NO. 2 WEATHERSTRIP LH

    Tech Tips

    When installing the rear door No. 2 weatherstrip LH, heat the rear door panel and rear door No. 2 weatherstrip LH using a heat light.

    Item Temperature
    Rear Door Panel 40 to 60°C (104 to 140°F)
    Rear Door No. 2 Weatherstrip LH 20 to 30°C (68 to 86°F)

    CAUTION:


    • Do not touch the heat light and heated parts.

    • Touching the heat light may result in burns.

    • Touching heated parts for a long time may result in burns.

    B006AUBC71
    *a Heated Part
    *b Heat Light

    1. Install a new rear door No. 2 weatherstrip LH.


      1. Using a heat light, heat a new front door No.3 weatherstrip LH and the front door panel surface.

      2. Remove the peeling paper from the face of the rear door No. 2 weatherstrip LH.

        Tech Tips

        After removing the peeling paper, keep the exposed adhesive free from foreign matter.

    2. B006D19C01
      B006GBM Double-sided Tape

      Install the double-sided tape of the rear door No. 2 weatherstrip LH.

      Note

      Press the double-sided tape on the rear door No. 2 weatherstrip LH firmly to apply it.

    3. B006GL6

      Install the rear door No. 2 weatherstrip LH as shown in the illustration.

  28. INSTALL REAR DOOR FRONT BELT MOULDING END COVER LH

    Tech Tips

    When installing the rear door front belt moulding end cover LH, heat the rear door panel and rear door front belt moulding end cover LH using a heat light.

    Item Temperature
    Rear Door Panel 40 to 60°C (104 to 140°F)
    Rear Door Front Belt Moulding End Cover LH 20 to 30°C (68 to 86°F)

    CAUTION:


    • Do not touch the heat light and heated parts.

    • Touching the heat light may result in burns.

    • Touching heated parts for a long time may result in burns.

    B006AUBC71
    *a Heated Part
    *b Heat Light

    1. Install a new rear door front belt moulding end cover LH.


      1. Using a heat light, heat a new rear door front belt moulding end cover LH and the rear door panel surface.

      2. Remove the peeling paper from the face of the rear door front belt moulding end cover LH.

        Tech Tips

        After removing the peeling paper, keep the exposed adhesive free from foreign matter.

      3. B006GUFC01
        B006DHE Install in this Direction
        B006GBM Double-sided Tape

        Attach the clip and install the rear door front belt moulding end cover LH as shown in the illustration.

        Note

        Press the double-sided tape on the rear door front belt moulding end cover LH firmly to apply it.

  29. INSTALL REAR DOOR REAR BELT MOULDING END COVER LH

    Tech Tips

    When installing the rear door rear belt moulding end cover LH, heat the rear door panel and rear door rear belt moulding end cover LH using a heat light.

    Item Temperature
    Rear Door Panel 40 to 60°C (104 to 140°F)
    Rear Door Rear Belt Moulding End Cover LH 20 to 30°C (68 to 86°F)

    CAUTION:


    • Do not touch the heat light and heated parts.

    • Touching the heat light may result in burns.

    • Touching heated parts for a long time may result in burns.

    B006AUBC71
    *a Heated Part
    *b Heat Light

    1. Install a new rear door rear belt moulding end cover LH.


      1. Using a heat light, heat a new rear door rear belt moulding end cover LH and the rear door panel surface.

      2. Remove the peeling paper from the face of the rear door rear belt moulding end cover LH.

        Tech Tips

        After removing the peeling paper, keep the exposed adhesive free from foreign matter.

      3. B006FJZC01
        B006GBM Double-sided Tape

        Attach the clip and install the rear door rear belt moulding end cover LH as shown in the illustration.

        Note

        Press the double-sided tape on the rear door rear belt moulding end cover LH firmly to apply it.

  30. INSTALL REAR DOOR SERVICE HOLE COVER LH


    1. B006BL0C01
      B006DHE Install in this Direction

      Pass the rear door lock remote control cable assembly LH and rear door inside locking cable assembly LH through the rear door service hole cover LH.

    2. B006F84

      Attach the clip and install the rear door service hole cover LH.

  31. INSTALL REAR MULTIPLEX NETWORK DOOR ECU LH


    1. B006ALZC01
      B006AHR Screw
      B006EC9 Connector

      Install the rear multiplex network door ECU LH with the 2 screws.

    2. Connect the clamp and 2 connectors.

  32. INSTALL REAR SPEAKER ASSEMBLY

    Click here

  33. INSTALL REAR DOOR REAR BELT SEAL LH


    1. B006EJSC01
      B006DHE Install in this Direction

      Install the rear door rear belt seal LH as shown in the illustration.

  34. INSTALL REAR DOOR FRONT BELT SEAL LH


    1. B006BPHC01
      B006DHE Install in this Direction

      Install the rear door front belt seal LH to the rear door glass inner weatherstrip LH as shown in the illustration.

  35. INSTALL REAR DOOR GLASS INNER WEATHERSTRIP LH


    1. B006C9VC01
      B006DHE Install in this Direction

      Install the rear door glass inner weatherstrip LH as shown in the illustration.

  36. INSTALL REAR SIDE WINDOW COVER LH (w/ Rear Door Sunshade)


    1. B006DFE

      Install the rear side window cover LH with the 2 bolts.

  37. INSTALL REAR CURTAIN SUB-ASSEMBLY LH (w/ Rear Door Sunshade)

    Click here

  38. INSTALL CURTAIN RAIL SIDE COVER LH (w/ Rear Door Sunshade)


    1. B006FUKC01
      B006DHE Install in this Direction

      Attach the claw to install the curtain rail side cover LH in the direction indicated by the arrow shown in the illustration.

  39. INSTALL REAR DOOR FRAME GARNISH LH


    1. w/o Rear Door Sunshade:


      1. B006BREC01
        B006DHE Install in this Direction

        Attach the guide in the direction indicated by the arrow shown in the illustration to install the rear door frame garnish LH.

      2. Attach the clip.

    2. w/ Rear Door Sunshade:


      1. B006DTFC01
        *a Clip <A>
        *b Clip <B>
        B006DHE Install in this Direction

        Attach the guide in the direction indicated by the arrow shown in the illustration to install the rear door frame garnish LH.

      2. Attach the clip <A> and <B>.

  40. INSTALL REAR DOOR NO. 2 FRAME GARNISH LH


    1. w/o Rear Door Sunshade:


      1. B006DRUC01
        B006DHE Install in this Direction

        Attach the guide in the direction indicated by the arrow shown in the illustration to install the rear door No. 2 frame garnish LH.

      2. Attach the clip.

    2. w/ Rear Door Sunshade:


      1. B006DY1C01
        B006DHE Install in this Direction

        Attach the guide in the direction indicated by the arrow shown in the illustration to install the rear door No. 2 frame garnish LH.

  41. INSTALL REAR DOOR TRIM COVER LH


    1. Install the 2 clips on the vehicle.

    2. B006C96C01
      B006DHE Install in this Direction

      Slide the rear door trim cover LH in the direction indicated by the arrow shown in the illustration to attach the clip.

    3. B006ABQ

      Attach the clip to install the rear door trim cover LH.

  42. INSTALL REAR DOOR INSIDE HANDLE SUB-ASSEMBLY LH


    1. B006E9X

      Install the rear door inside handle sub-assembly LH with the 3 screws.

  43. INSTALL NO. 2 COOLER THERMISTOR (for 4 Zone Type)

    Click here

  44. INSTALL REAR NO. 2 SPEAKER ASSEMBLY

    Click here

  45. INSTALL DOOR LOCK CONTROL KNOB HOLDER LH


    1. B006DAC

      Attach the claw and install the door lock control knob holder LH to the rear door lock control knob bezel LH.

  46. INSTALL REAR DOOR LOCK CONTROL KNOB BEZEL LH


    1. B006FPQC01
      B006DHE Install in this Direction

      Attach the claw to install the rear door lock control knob bezel LH together with the door lock control knob holder LH.

  47. INSTALL COURTESY LIGHT ASSEMBLY

    Click here

  48. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY

    Click here

  49. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY LH


    1. B006ALFC01
      B006DHE Install in this Direction

      Attach the claw and connect the rear door inside locking cable assembly LH.

    2. B0069LKC01
      B006DHE Install in this Direction

      Connect the rear door lock remote control cable assembly LH to the rear door inside handle sub-assembly LH.

    3. w/o Rear Door Sunshade:


      1. B006DJ6C01
        B006DHE Install in this Direction

        Attach the claw in the direction indicated by the arrow shown in the illustration to install the rear door trim board sub-assembly LH.

      2. B006EJDC03
        *a Clip A
        *b Clip B
        B006DHE Install in this Direction

        Attach the clip A and clip B to install the 3 screws.

        Tech Tips

        Clip B cannot be reused. Therefore, make sure to replace it with a new clip.

    4. w/ Rear Door Sunshade:


      1. B006EDKC01
        B006DHE Install in this Direction

        Attach the claw in the direction indicated by the arrow shown in the illustration to install the rear door trim board sub-assembly LH.

      2. B006EZBC02
        *a Clip A
        *b Clip B
        B006DHE Install in this Direction

        Attach the clip A and clip B to install the 3 screws.

        Tech Tips

        Clip B cannot be reused. Therefore, make sure to replace it with a new clip.

  50. INSTALL REAR DOOR NO. 2 ARMREST COVER LH


    1. B006C6U

      Insert the guide, attach the claw and install the rear door No. 2 armrest cover LH.

  51. INSTALL REAR DOOR ARMREST COVER LH


    1. B006DKY

      Attach the claw and install the rear door armrest cover LH.

  52. INSTALL REAR DOOR TRIM UPPER COVER LH


    1. B006DDQ

      Attach the claw to install the rear door trim upper cover LH.

  53. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    for 8GR-FKS:

    Click here

    for V35A-FTS:

    Click here

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  54. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY

    Click here

  55. INITIALIZE POWER WINDOW CONTROL SYSTEM

    Click here

  56. CHECK POWER WINDOW CONTROL SYSTEM

    Click here

  57. CHECK POWER DOOR LOCK CONTROL SYSTEM

    Click here