MANUAL TRANSAXLE ASSEMBLY REMOVAL

CAUTION / NOTICE / HINT

Note:

When the transaxle is removed, be sure to use a new clutch release with bearing cylinder and new installation bolts. Removal of the transaxle allows the compressed clutch release with bearing cylinder to return to its original position, and dust could damage the seal of the clutch release with bearing cylinder, possibly causing clutch fluid leaks.

PROCEDURE

  1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

    Click hereClick hereClick here

  2. REMOVE STARTER ASSEMBLY

    1. for 1.0 kW Type:

      Click here

    2. for 1.3 kW Type:

      Click here

  3. REMOVE MANUAL TRANSAXLE ASSEMBLY

    1. C277966

      Remove the bolt and clamp.

    2. Disconnect the back-up light switch connector and remove the bolt and engine wire from the manual transaxle assembly.

    3. C206809

      Remove the 8 bolts and manual transaxle assembly.

  4. REMOVE FRONT ENGINE MOUNTING BRACKET

    1. C197778

      Remove the 4 bolts and front engine mounting bracket.

  5. REMOVE ENGINE MOUNTING BRACKET LH

    1. C200440

      Remove the 4 bolts and engine mounting bracket LH.

  6. REMOVE REAR ENGINE MOUNTING BRACKET

    1. C277911

      Remove the 4 bolts and rear engine mounting bracket.

  7. REMOVE CLUTCH ACCUMULATOR ASSEMBLY

    Click hereClick hereClick hereClick here

  8. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY

    Click here

  9. REMOVE CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY

    Click here

  10. REMOVE SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY

    1. C206813

      Remove the bolt and speedometer driven hole cover sub-assembly from the manual transaxle case.

    2. Remove the O-ring from the speedometer driven hole cover sub-assembly.