GENERATOR INSTALLATION


  1. INSTALL GENERATOR ASSEMBLY


    1. Install the generator assembly with the 2 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

    2. Connect the wire harness to terminal B with the nut.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

    3. Install the terminal cap.

    4. Connect the connector to the generator assembly.

    5. Attach the clamp and connect the wire harness.

  2. INSTALL FAN AND GENERATOR V BELT


    1. Set the fan and generator V belt onto each part.

      Tech Tips

      When installing the fan and generator V belt, attach the fan and generator V belt to the No. 1 idler pulley sub-assembly last.

    2. While turning the V-ribbed belt tensioner assembly clockwise, remove the pin.

    3. Check that the fan and generator V belt fits properly in the ribbed grooves.

      Note

      Make sure that the fan and generator V belt is set properly on each pulley.

  3. INSTALL INTERCOOLER AIR TUBE


    1. Install the intercooler air tube to the diesel throttle body assembly and tighten the hose clamp.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

    2. Connect the connector to the intake air temperature sensor.

    3. Install the air tube support bracket with the 3 bolts.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

  4. INSTALL NO. 4 AIR HOSE


    1. Install the No. 4 air hose and tighten the 2 hose clamps.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

    2. Connect the oil return hose and slide the 2 clips to secure the hose.

  5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.