2ZR-FAE ENGINE MECHANICAL TORQUE SPECIFICATIONS

Table 1. CAMSHAFT

Part Tightened

N*m

kgf*cm

ft.*lbf

Camshaft housing x Cylinder head

27

275

20

Camshaft timing exhaust gear x No. 2 camshaft

54

551

40

Camshaft timing gear x Camshaft

54

551

40

No. 1 chain vibration damper x Cylinder block, Cylinder head

21

214

15

No. 1 chain tensioner x Timing chain cover

12

122

9

Table 2. CYLINDER HEAD GASKET

Part Tightened

N*m

kgf*cm

ft.*lbf

Cylinder head x Cylinder block

1st

49

500

36

2nd

Turn 90°

Turn 90°

Turn 90°

3rd

Turn 45°

Turn 45°

Turn 45°

Table 3. FRONT CRANKSHAFT OIL SEAL

Part Tightened

N*m

kgf*cm

ft.*lbf

Crankshaft pulley x Crankshaft

190

1940

140

Table 4. REAR CRANKSHAFT OIL SEAL

Part Tightened

N*m

kgf*cm

ft.*lbf

Drive plate and ring gear x Crankshaft

(for CVT)

88

897

65

Flywheel x Crankshaft

(for Manual Transaxle)

1st

49

500

36

2nd

Turn 90°

Turn 90°

Turn 90°

Table 5. ENGINE ASSEMBLY

Part Tightened

N*m

kgf*cm

ft.*lbf

No. 1, No. 2 engine hanger x Cylinder head

43

438

32

Engine mounting insulator LH x Body

95

969

70

Engine mounting insulator RH x Body

95

969

70

Cooler pipe bracket x Engine mounting insulator RH

9.8

100

87 in.*lbf

Rear engine mounting insulator x Front suspension crossmember

95

969

70

Front engine mounting insulator x Front crossmember

95

969

70

Engine mounting insulator LH x Engine mounting bracket

56

571

41

Engine mounting insulator RH x Engine mounting bracket RH

for bolt and nut A

95

969

70

for nut B

52

530

38

Front suspension crossmember x Body

137

1397

101

Front suspension member brace rear LH, RH x Body

for bolt A

137

1397

101

for bolt B

93

948

69

Air fuel ratio sensor bracket x Cylinder head

60

612

44

Front crossmember x Body

99

1010

73

Front engine mounting insulator x Front engine mounting bracket

145

1479

107

Rear engine mounting insulator x Rear engine mounting bracket

95

969

70

Front suspension member reinforcement LH x Front suspension crossmember, Body

99

1010

73

Front suspension member reinforcement RH x Front suspension crossmember, Body

99

1010

73

Engine wire x Cylinder head

29

296

21

Engine wire x Body

8.4

86

74 in.*lbf

Wire harness x Engine room No. 1 junction block

8.4

86

74 in.*lbf

Flexible tube x Clutch hose

(for Manual Transaxle)

15

155

11

Transmission control cable bracket x Front suspension crossmember

(for Manual Transaxle)

5.0

51

44 in.*lbf

Transmission control cable bracket x Front suspension crossmember

(for CVT)

5.0

51

44 in.*lbf

Transmission control cable x Control shaft lever

(for CVT)

12

122

9

Battery carrier x Body

19

189

14

Battery clamp x Body

for bolt

17

169

12

for nut

3.5

36

31 in.*lbf

Positive (+) battery terminal x Battery

5.4

55

48 in.*lbf

Compressor with pulley stud bolt

(w/ Air Conditioning System)

9.8

100

87 in.*lbf

Compressor with pulley x Timing chain cover, Cylinder block

(w/ Air Conditioning System)

25

255

18

Radiator reservoir x Body

5.0

51

44 in.*lbf

Table 6. ENGINE UNIT

Part Tightened

N*m

kgf*cm

ft.*lbf

Stiffening crankcase stud bolt

5.0

51

44 in.*lbf

Stiffening crankcase x Cylinder block

21

214

15

Oil pan drain plug x No. 2 oil pan

37

377

27

No. 1 taper screw plug x Cylinder block

Plug A

25

255

18

Plug B

43

438

32

Camshaft housing stud bolt

9.5

97

84 in.*lbf

Continuously variable valve lift controller x Camshaft housing

18

184

13

No. 1 generator bracket x Cylinder block

24

245

18

Water inlet housing stud bolt

5.0

51

44 in.*lbf

Water inlet housing x Timing chain cover

10

102

7

Engine mounting bracket stud bolt

10

102

7

Cylinder head cover x Camshaft housing

10

102

7

Engine coolant temperature sensor x Cylinder head

20

204

15

Crankshaft position sensor x Timing chain cover

10

102

7

Knock sensor x Cylinder block

21

214

15

Camshaft timing oil control valve x Cylinder head cover

10

102

7

Camshaft position sensor x Cylinder head cover

10

102

7

Engine cover joint x cylinder head cover

10

102

7

V-ribbed belt tensioner assembly x Timing chain cover

21

214

15

No. 1 vacuum pump bracket x Camshaft housing

21

214

15

No. 1 water by-pass pipe x Cylinder head

21

214

15

Idler pulley bracket x Stiffening crankcase

(w/o Air Conditioning System)

25

255

18

No. 1 idler pulley sub-assembly x Idler pulley bracket

(w/o Air Conditioning System)

60

612

44

Engine oil level dipstick guide x No. 1 generator bracket

21

214

15

Table 7. CYLINDER HEAD

Part Tightened

N*m

kgf*cm

ft.*lbf

Cylinder head stud bolt

9.5

97

84 in.*lbf

No. 2 straight screw plug x Cylinder head

44

449

32

Table 8. CYLINDER BLOCK

Part Tightened

N*m

kgf*cm

ft.*lbf

Cylinder block stud bolt

5.0

51

44 in.*lbf

No. 1 oil nozzle x Cylinder block

10

102

7

Crankshaft bearing cap x Cylinder block

1st

40

408

30

2nd

Turn 90°

Turn 90°

Turn 90°

Connecting rod bearing cap x Connecting rod

1st

20

204

15

2nd

Turn 90°

Turn 90°

Turn 90°

No. 1 ventilation case x Cylinder block

10

102

7