ENGINE OIL COOLER REMOVAL


  1. DRAIN ENGINE COOLANT

    B007SCAE01

    CAUTION:

    To avoid the danger of being burned, do not remove the reservoir cap while the engine and radiator assembly are still hot. Thermal expansion will cause hot engine coolant and steam to blow out from the radiator assembly.


    1. Loosen the radiator drain plug.

    2. Remove the reservoir cap.

    3. Loosen the cylinder block drain plug and drain the coolant.

    4. Tighten the radiator drain plug.

    5. Tighten the cylinder block drain plug.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

  2. DRAIN ENGINE OIL

  3. REMOVE FRONT SEAT ASSEMBLY RH


    1. B007T2L

      Move the front seat assembly fully forward.

    2. Remove the 2 bolts on the rear side of the seat.

    3. Move the front seat assembly to the rearmost position.

    4. Remove the 2 bolts on the front side of the seat.

    5. Move the front seat assembly to the center of the seat slide rail. Set the seatback in the upright position.

    6. Disconnect the front seat inner belt assembly connector.

    7. Remove the front seat assembly.

  4. REMOVE FRONT DOOR SCUFF PLATE RH

  5. REMOVE ENGINE SERVICE HOLE SUB COVER SUB-ASSEMBLY


    1. Turn back the carpet, and remove the engine service hole cover sub-assembly.

  6. REMOVE INTAKE AIR CONNECTOR SUB-ASSEMBLY


    1. Disconnect the ventilation hose.

    2. Disconnect the turbo pressure sensor connector.

    3. B007OBS

      Remove the bolt, 3 nuts, intake air connector and gasket.

  7. REMOVE INTAKE AIR CONNECTOR BRACKET


    1. B007UYZ

      Remove the 2 bolts and intake air connector bracket.

  8. REMOVE OIL LEVEL GAGE SUB-ASSEMBLY

  9. REMOVE OIL LEVEL GAGE GUIDE


    1. Remove the 2 bolts, oil level gage and oil level gage guide.

  10. REMOVE VANE PUMP V BELT


    1. B007PUUE01

      Loosen the bolt A and nut B, and remove the V belt.

  11. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1 (w/ Air Conditioning System)


    1. B007OJSE01

      Loosen the nut A and bolt B, and remove the V belt.

  12. REMOVE FAN & GENERATOR V BELT (w/o Air Conditioning)


    1. B007VY1E01

      Loosen the bolts A and B, and remove the V belt.

  13. REMOVE FAN & GENERATOR V BELT (w/ Air Conditioning System)


    1. B007RQWE01

      Loosen the bolts A and B.

    2. Loosen the adjusting bolt C, and remove the V belt.

  14. SEPARATE COMPRESSOR AND MAGNETIC CLUTCH (w/ Air Conditioning System)

    Click here

  15. REMOVE COMPRESSOR MOUNTING BRACKET (w/ Air Conditioning System)


    1. B007SYG

      Remove the 3 bolts and compressor mounting bracket.

    2. B007WD6

      Remove the bolt and spacer.

    3. B007R4K

      Remove the 4 bolts and compressor mounting bracket.

  16. REMOVE GENERATOR W/ VACUUM PUMP ASSEMBLY


    1. Remove the terminal cover and nut, and disconnect the +B terminal wire.

    2. B007ODN

      Disconnect the connector.

    3. Disconnect the vacuum hose.

    4. Disconnect the oil outlet hose.

    5. Remove the union nut and gasket, and disconnect the vacuum pump inlet hose.

    6. B007Q4R

      Remove the bolt and generator w/ vacuum pump assembly.

  17. REMOVE EXHAUST PIPE ASSEMBLY FRONT

    Click here

  18. REMOVE EXHAUST MANIFOLD HEAT INSULATOR NO.1


    1. Remove the 3 bolts and exhaust manifold heat insulator No.1.

  19. REMOVE EXHAUST MANIFOLD


    1. B007R1Y

      Remove the 6 bolts, 2 nuts and exhaust manifold.

    2. Remove the exhaust manifold gasket from the cylinder head.

  20. REMOVE OIL FILTER SUB-ASSEMBLY


    1. Using SST, remove the oil filter.

      SST
      09228-44011

  21. REMOVE VACUUM PUMP OIL INLET HOSE


    1. B007V27

      Remove the union bolt and 2 gaskets, and disconnect the vacuum pump oil inlet hose from the cylinder block.

  22. REMOVE OIL FILTER BRACKET SUB-ASSEMBLY


    1. B007PQP

      Remove the 10 bolts, 2 nuts, oil filter bracket, and gasket.

  23. REMOVE OIL COOLER ASSEMBLY


    1. Remove the 4 nuts, oil cooler, and 2 gaskets.