CLUTCH DRUM AND INPUT SHAFT ASSEMBLY DISASSEMBLY


  1. FIX CLUTCH DRUM AND INPUT SHAFT ASSEMBLY

    A01E154E01

    1. Place the oil pump onto the torque converter clutch, and then place the clutch drum and input shaft assembly onto the oil pump.

  2. REMOVE REVERSE CLUTCH HUB SUB-ASSEMBLY

    A01E1ZTE01

    1. Using a screwdriver, remove the snap ring from the clutch drum and input shaft assembly.

    2. A01DW8SE01

      Remove the reverse clutch hub sub-assembly, reverse clutch reaction sleeve, clutch cushion, plate reverse clutch flange, 5 reverse clutch discs and 4 clutch plates from the clutch drum assembly.

  3. REMOVE REVERSE CLUTCH REACTION SLEEVE

    A01DVNRE01

    1. Remove the reverse clutch reaction sleeve from the reverse clutch hub sub-assembly.

  4. REMOVE REAR CLUTCH DISC

    A01E11DE05

    1. Remove the clutch cushion plate, reverse clutch flange, 4 plates and 5 discs from the reverse clutch hub.

  5. INSPECT REAR CLUTCH DISC

    A01DVYDE01

    1. Replace all discs if one of the following problems is present: 1) a disc, plate or flange is worn or burnt, 2) the lining of a disc is peeled off or discolored, or 3) grooves or printed numbers have even a little bit of damage.

      Note

      Before assembling new discs, soak them in ATF for at least 15 minutes.

  6. INSPECT REVERSE CLUTCH HUB SUB-ASSEMBLY

    A01DY2WE01

    1. Using a dial indicator, measure the inside diameter of the reverse clutch hub bushing.

      Standard drum bushing
      35.812 to 35.837 mm (1.4099 to 1.4109 in.)
      Maximum drum bushing
      35.887 mm (1.4129 in.)

      • If the inside diameter is greater than the maximum, replace the reverse clutch hub.

  7. REMOVE FORWARD CLUTCH HUB SUB-ASSEMBLY

    A01DZVHE01

    1. Remove the forward clutch hub sub-assembly from the clutch drum assembly.

    2. A01DXKOE03

      Remove the 2 thrust needle roller bearings from the forward clutch hub sub-assembly.

  8. INSPECT FORWARD CLUTCH HUB SUB-ASSEMBLY

    A01E1YFE01

    1. Using a dial indicator, measure the inside diameter of the forward clutch hub bushing.

      Standard drum bushing
      26.037 to 26. 062 mm (1.0251 to 1.0261 in.)
      Maximum drum bushing
      26.112 mm (1.028 in.)

      • If the inside diameter is greater than the maximum, replace the forward clutch hub.

  9. REMOVE MULTIPLE DISC CLUTCH HUB

    A01DVXHE01

    1. Remove the multiple disc clutch hub from the clutch drum assembly.

    2. A01DZNNE02

      Remove the No. 2 thrust bearing race and input shaft thrust bearing race rear from the multiple disc clutch hub.

  10. REMOVE INPUT SHAFT ASSEMBLY

    A01DYY4E01

    1. Remove the thrust needle roller bearing from the clutch drum assembly.

    2. A01DWQVE01

      Remove the input shaft assembly from the clutch drum assembly.

  11. REMOVE INPUT SHAFT OIL SEAL RING

    A01E28UE01

    1. Remove the 3 oil seal rings from the input shaft assembly.

  12. REMOVE FORWARD MULTIPLE DISC CLUTCH DISC

    A01DXWCE01

    1. Using a screwdriver, remove the hole snap ring

    2. A01E0B6E01

      Remove the 2 flanges, 6 discs and 5 plates from the input shaft assembly.

  13. INSPECT FORWARD MULTIPLE DISC CLUTCH DISC

    A01DVYDE01

    1. Replace all discs if one of the following problems is present: 1) a disc, plate or flange is worn or burnt, 2) the lining of a disc is peeled off or discolored, or 3) grooves or printed numbers have even a little bit of damage.

      Note

      Before assembling new discs, soak them in ATF for at least 15 minutes.

  14. REMOVE NO. 1 CLUTCH BALANCER

    A01E00BE02

    1. Place SST on the No. 1 clutch balancer, and compress the return spring with a press.

      SST
      09350-30020   ( 09350-07040, 09350-07070 )
    2. A01DYK9E01

      Remove the No. 1 clutch balancer and forward clutch return spring from the input shaft assembly.

    3. A01DWQ6E01

      Remove the O-ring from the No. 1 clutch balancer.

  15. INSPECT FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY

    A01DZAJE01

    1. Using a vernier caliper, measure the free length of the spring together with the spring seat.

      Standard free length
      26.74 mm (1.053 in.)

  16. REMOVE FORWARD CLUTCH PISTON

    A01DVAZE01

    1. Holding the forward clutch piston by hand, apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the input shaft to remove the forward clutch piston.

    2. A01E29SE01

      Remove the 2 O-rings from the forward clutch piston.

  17. REMOVE REVERSE CLUTCH FLANGE

    A01DVZ2E01

    1. Remove the reverse clutch flange from the clutch drum assembly.

  18. REMOVE DIRECT CLUTCH DISK

    A01DZAZE01

    1. Using a screwdriver, remove the 2 hole snap rings from the clutch drum assembly.

    2. A01DWQSE03

      Remove the reverse clutch flange, 6 plates and 5 discs from the clutch drum assembly.

  19. INSPECT DIRECT CLUTCH DISK

  20. REMOVE NO. 3 CLUTCH BALANCER


    1. A01E0PUE03

      Place SST on the No. 3 clutch balancer, and compress the return spring with a press.

      SST
      09387-00070
      09350-30020   ( 09350-07070 )

  21. REMOVE REVERSE CLUTCH RETURN SPRING SUB-ASSEMBLY

    A01DXI2E01

    1. Remove the reverse clutch return spring and O-ring from the reverse clutch piston.

  22. INSPECT REVERSE CLUTCH RETURN SPRING SUB-ASSEMBLY

    A01DZAJE01

    1. Using a vernier caliper, measure the free length of the spring together with the spring seat.

      Standard free length
      21.04 mm (0.828 in.)

  23. REMOVE REVERSE CLUTCH PISTON SUB-ASSEMBLY

    A01DVDSE01

    1. Remove the reverse clutch piston, sub-assembly from the clutch drum sub-assembly.

    2. A01E2PBE01

      Remove the O-ring from the reverse clutch piston sub-assembly.

    3. A01DVCQE01

      Remove the O-ring from the clutch drum sub-assembly.

  24. REMOVE DIRECT CLUTCH PISTON SUB-ASSEMBLY

    A01E0YCE05

    1. Place SST on the direct clutch piston, and compress the return spring with a press.

      SST
      09320-89010
      09350-30020   ( 09350-07070 )
    2. A01DW53E01

      Using 2 screwdrivers, remove the direct clutch piston sub-assembly from the clutch drum.

    3. A01E24BE01

      Remove the O-ring from the clutch drum.

    4. A01E2GME01

      Remove the No. 2 clutch balancer and direct clutch return spring sub-assembly from the direct clutch piston sub-assembly.

    5. A01E1ZEE01

      Remove the 2 O-rings from the direct clutch piston sub-assembly.

  25. INSPECT DIRECT CLUTCH RETURN SPRING SUB-ASSEMBLY

    A01DZAJE01

    1. Using a vernier caliper, measure the free length of the spring together with the spring seat.

      Standard free length
      19.51 mm (0.768 in.)