FUEL PUMP(for AWD) DISASSEMBLY

CAUTION / NOTICE / HINT

Note


  • Do not disconnect the tube shown in the illustration when disassembling the fuel suction tube with pump and gauge assembly. Doing so will cause reassembly of the fuel suction tube with pump and gauge assembly to be impossible as the tube is pressed into the fuel suction plate sub-assembly.

  • When replacing the fuel filter, replace it together with the fuel suction plate sub-assembly.

B008M5TC14
*a Tube

PROCEDURE


  1. REMOVE FUEL SENDER GAUGE ASSEMBLY

    Click here

  2. REMOVE FUEL PUMP


    1. A001SEO

      Disconnect the fuel pump harness connector.

    2. A001TF1

      Disengage the clamp and claw, disconnect the fuel pump filter hose from the No. 1 fuel sub-tank.

    3. Using a screwdriver with its tip wrapped with protective tape, disconnect the fuel pump filter hose from the No. 1 fuel sub-tank.

      Note

      Do not damage the fuel sub-tank, fuel filter and jet pump.

    4. A001W0QC02
      *1 Tube
      *2 Fuel Sub-tank

      Using a screwdriver with its tip wrapped with protective tape, disengage the 2 claws and remove the fuel filter and fuel pump from the No. 1 fuel sub-tank.

      Note

      Do not do anything which may separate the tube from either the fuel suction plate sub-assembly or fuel filter, such as applying excessive force to the tube.

      Click here

    5. A001XWCC11
      *1 Jet Pump
      *2 O-ring

      Remove the O-ring from the jet pump.

    6. A001TDY

      Using a screwdriver with its tip wrapped with protective tape, disengage the 2 claws and remove the No. 1 fuel suction support from the fuel filter.

    7. A001XFLC07
      *1 Fuel Filter
      *2 Suction Filter
      *a Tube

      Using a screwdriver with its tip wrapped with protective tape, disengage the 5 claws, and remove the fuel pump from the fuel filter.

      Note


      • Do not damage the fuel filter or suction filter.

      • Do not remove the suction filter from the fuel pump.

      • Do not do anything which may separate the tube from either the fuel suction plate sub-assembly or fuel filter, such as applying excessive force to the tube.

        Click here

    8. A001UG8

      Disconnect the fuel pump harness connector to remove the fuel pump harness from the fuel pump.

    9. A001WDXC01
      *1 O-ring
      *2 Fuel Pump Spacer
      *a 5.0 mm (0.197 in.)

      Remove the O-ring and fuel pump spacer from the fuel pump.

      Note

      Be careful not to damage the sealing surface.

      Tech Tips

      If the O-ring still remains in the fuel filter, remove it using a wire tip (1 mm (0.0394 in.) diameter) that is formed as shown in the illustration.