FRONT DRIVE SHAFT ASSEMBLY(for TMC Made) DISASSEMBLY

PROCEDURE


  1. SEPARATE FRONT NO. 2 AXLE INBOARD JOINT BOOT CLAMP


    1. A001V50

      Using a screwdriver, release the staked part of the front No. 2 axle inboard joint boot clamp and separate the front No. 2 axle inboard joint boot clamp.

  2. SEPARATE FRONT AXLE INBOARD JOINT BOOT CLAMP


    1. A001UMP

      Using a screwdriver, release the staked part of the front axle inboard joint boot clamp and separate the front axle inboard joint boot clamp.

  3. SEPARATE FRONT AXLE INBOARD JOINT BOOT


    1. Separate the front axle inboard joint boot from the front drive inboard joint assembly.

  4. REMOVE FRONT DRIVE INBOARD JOINT ASSEMBLY


    1. Remove the old grease from the front drive inboard joint assembly.

    2. A001VUKC17
      *a Matchmark

      Put matchmarks on the front drive inboard joint assembly and front drive outboard joint shaft assembly.

      Note

      Do not use a punch to make the matchmarks.

    3. Remove the front drive inboard joint assembly from the front drive outboard joint shaft assembly.

    4. A001UZP

      Remove the front axle inboard joint grommet from the front drive inboard joint assembly.

    5. A001VX5

      Using a snap ring expander, remove the front drive inner shaft inner shaft snap ring from the front drive outboard joint shaft assembly.

    6. A001SSVC05
      *a Matchmark

      Put matchmarks on the front drive outboard joint shaft assembly and tripod joint.

      Note

      Do not use a punch to make the matchmarks.

    7. Using a brass bar and a hammer, tap out the tripod joint from the front drive outboard joint shaft assembly.

      Note


      • Do not tap the rollers.

      • Do not drop the tripod joint.

    8. Remove the front No. 2 axle inboard joint boot clamp, front drive inboard joint boot and front axle inboard joint boot clamp.

  5. REMOVE FRONT AXLE INBOARD JOINT BOOT


    1. Remove the front No. 2 axle inboard joint boot clamp, front axle inboard joint boot and front axle inboard joint boot clamp.

  6. REMOVE FRONT DRIVE SHAFT DAMPER LH


    1. A001WEG

      Using needle-nose pliers, separate the 2 front drive shaft damper clamps.

    2. Remove the front drive shaft damper LH and 2 front drive shaft damper clamps from the front drive outboard joint shaft assembly.

  7. REMOVE FRONT DRIVE SHAFT DAMPER RH (for 2WD)

    Tech Tips

    Use the same procedure for the LH side.

  8. SEPARATE FRONT NO. 2 AXLE OUTBOARD JOINT BOOT CLAMP


    1. A001TAU

      Using a screwdriver, release the staked part of the front No. 2 axle outboard joint boot clamp and separate the front No. 2 axle outboard joint boot clamp.

  9. SEPARATE FRONT AXLE OUTBOARD JOINT BOOT CLAMP


    1. A001TXB

      Using a screwdriver, release the staked part of the front axle outboard joint boot clamp and separate the front axle outboard joint boot clamp.

  10. REMOVE FRONT AXLE OUTBOARD JOINT BOOT


    1. Remove the front axle outboard joint boot clamp, front axle outboard joint boot and front No. 2 axle outboard joint boot clamp from the front drive outboard joint shaft assembly.

    2. Remove the old grease from the front drive outboard joint shaft assembly.

  11. REMOVE FRONT DRIVE SHAFT DUST COVER LH

    Tech Tips

    Only perform the following procedure if the front drive shaft dust cover is deformed.


    1. A001XV2E01

      Using SST and a press, remove the front drive shaft dust cover LH.

      SST
      09950-00020

      Note


      • Be careful not to drop the front drive inboard joint assembly.

      • Do not overtighten SST.

  12. REMOVE FRONT DRIVE SHAFT DUST COVER RH

    Tech Tips

    Only perform the following procedure if the front drive shaft dust cover is deformed.


    1. for 2WD:


      1. Perform the same procedure as for the LH side.

    2. for AWD:


      1. A001TYL

        Using a press, remove the front drive shaft dust cover RH.

        Note

        Be careful not to drop the front drive inboard joint assembly.

  13. REMOVE FRONT DRIVE SHAFT BEARING (for RH Side)


    1. for AWD:


      1. A001UBZ

        Using a snap ring expander, remove the shaft snap ring.

      2. A001V8BE02

        Using SST and a press, remove the front drive shaft bearing.

        SST
        09527-10011

        Note

        Be careful not to drop the front drive inboard joint assembly.