INTERCOOLER REMOVAL

PROCEDURE


  1. DRAIN COOLANT (for Intercooler)

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  2. REMOVE NO. 1 ENGINE UNDER COVER

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  3. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY

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  4. REMOVE AIR CLEANER CAP WITH AIR CLEANER HOSE

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  5. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

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  6. REMOVE AIR CLEANER CASE SUB-ASSEMBLY

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  7. REMOVE INTAKE AIR CONNECTOR

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  8. REMOVE NO. 1 AIR TUBE


    1. A01XOE9

      Disconnect the vacuum hose from the clamp.

    2. Disconnect the No. 2 fuel vapor feed hose from the clamp.

    3. Loosen the hose clamp and disconnect the No. 3 PCV hose from the cylinder head sub-assembly.

    4. Loosen the hose clamp and disconnect the No. 2 air hose from the intercooler assembly.

    5. Loosen the hose clamp and disconnect the No. 1 air hose from the intake air resonator.

    6. Remove the 2 bolts, and then remove the No. 1 air tube from the cylinder head sub-assembly.

  9. REMOVE FRONT FLOOR COVER CENTER LH

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  10. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for AWD)

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  11. REMOVE INTERCOOLER ASSEMBLY


    1. B008I5F

      Remove the 4 bolts from the No. 2 air tube.

    2. A01XOLS

      Slide the 2 clamps and disconnect the No. 8 water by-pass hose and No. 9 water by-pass hose from the intercooler assembly.

    3. A01XO1P

      Slide the hose clip and disconnect the No. 1 vacuum transmitting hose from the intercooler assembly.

    4. Remove the 3 bolts and disconnect the intercooler assembly from the intercooler support bracket sub-assembly.

    5. Remove the gasket.