CYLINDER HEAD GASKET REMOVAL

PROCEDURE

1. REMOVE CHAIN SUB-ASSEMBLY

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2. REMOVE CAMSHAFT BEARING CAP

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3. REMOVE CAMSHAFT

   1. 

      Remove the camshaft.

4. REMOVE NO. 2 CAMSHAFT

   1. 

      Remove the No. 2 camshaft.

5. REMOVE NO. 1 CAMSHAFT BEARING

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6. REMOVE NO. 2 CAMSHAFT BEARING

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7. REMOVE NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

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8. REMOVE VALVE LASH ADJUSTER ASSEMBLY

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9. REMOVE CAMSHAFT HOUSING SUB-ASSEMBLY

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10. REMOVE CYLINDER HEAD SUB-ASSEMBLY

    1. 

       Using a 10 mm bi-hexagon wrench, uniformly loosen and remove the 10 cylinder head set bolts and 10 plate washers in several steps and in the order shown in the illustration.

       Note:

       • Removing the cylinder head set bolts in the wrong order may cause warpage or cracking of the cylinder head sub-assembly.

       • Do not drop the plate washers into the cylinder head sub-assembly.

    2. Using a screwdriver with its tip wrapped with protective tape, pry between the cylinder head sub-assembly and cylinder block sub-assembly, and remove the cylinder head sub-assembly.

       Note:

       Be careful not to damage the contact surfaces of the cylinder head sub-assembly and cylinder block sub-assembly.

11. REMOVE CYLINDER HEAD GASKET

    1. 

       Remove the cylinder head gasket.

12. INSPECT NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

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13. INSPECT VALVE LASH ADJUSTER ASSEMBLY

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14. INSPECT CYLINDER HEAD SET BOLT

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