INTAKE MANIFOLD REMOVAL

PROCEDURE

1. DRAIN ENGINE COOLANT

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2. REMOVE GENERATOR ASSEMBLY

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3. REMOVE AIR CLEANER CAP SUB-ASSEMBLY

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4. REMOVE THROTTLE BODY ASSEMBLY

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5. REMOVE VACUUM SENSOR ASSEMBLY

   

   1. Disconnect the vacuum sensor connector.

   2. Remove the engine cover joint and vacuum sensor assembly.

   3. Disconnect the air hose from the vacuum sensor assembly.

6. REMOVE NO. 1 VACUUM SWITCHING VALVE ASSEMBLY

   

   1. Disconnect the connector and 2 vacuum hoses.

   2. Remove the bolt and No. 1 vacuum switching valve assembly.

7. REMOVE INTAKE MANIFOLD

   1. 

      Remove the bolt and wire harness clamp bracket.

   2. Detach the 5 clamps and wire harness from the intake manifold.

   3. 

      Disconnect the fuel vapor feed hose and ventilation hose.

   4. 

      Remove the 5 bolts, 2 nuts, intake manifold stay and intake manifold.

   5. 

      Remove the gasket from the intake manifold.

   6. 

      Remove the bolt and wire harness clamp bracket from the intake manifold.

   7. w/ Stud Bolt:

      Using an E6 "TORX" socket wrench, remove the 2 stud bolts from the intake manifold.

8. REMOVE NO. 1 GAS FILTER

   

   1. Disconnect the air hose from the No. 1 gas filter and intake manifold.

   2. Using a 24 mm deep socket wrench, remove the No. 1 gas filter from the intake manifold.

9. REMOVE ENGINE COVER JOINT

   1. Remove the engine cover joint.