BRAKE ACTUATOR INSTALLATION
PROCEDURE
INSTALL BRAKE ACTUATOR WITH BRACKET
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Install the brake actuator with bracket with the 3 nuts.
19 N*m
194 kgf*cm
14 ft.*lbf
Note:Tighten the 3 nuts uniformly in alphabetical order.
Be careful not to damage the brake tubes.
Connect the 3 clamps to the brake actuator bracket assembly.
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*a
To Front Wheel Cylinder RH
*b
To Front Wheel Cylinder LH
*c
To Rear Wheel Cylinder RH
*d
To Rear Wheel Cylinder LH
*e
From Front Master Cylinder
*f
From Rear Master Cylinder
Temporarily install each brake line to the correct positions of the brake actuator assembly with bracket as shown in the illustration.
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*a
Torque Wrench Fulcrum Length
Using a union nut wrench, tighten each 6 brake lines.
Specified tightening torque
15.2 N*m
155 kgf*cm
11 ft.*lbf
Tip:Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.
When using a union nut wrench (fulcrum length of 22 mm (0.8661 in.)) + torque wrench (fulcrum length of 162 mm (6.3779 in.)): 13.4 N*m (137 kgf*cm, 10 ft.*lbf)
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Connect the clamp to the brake actuator bracket assembly.
Connect the wire harness connector to the brake actuator assembly, and then push up the lock lever to apply the lock.
Note:Before connecting the wire harness connector, make sure that the surfaces of the wire harness connector are free of foreign matter.
After connecting the wire harness connector, make sure that the lock lever is securely locked.
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INSTALL AIR CLEANER CASE SUB-ASSEMBLY
for 2AD-FHV:
for 2AD-FTV:
for 2AR-FE:
for 3ZR-FAE:
for 3ZR-FE:
for 2WW:
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Note:When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).
BLEED BRAKE SYSTEM
INSPECT BRAKE ACTUATOR WITH GTS