BRAKE PEDAL(for LHD) INSTALLATION

PROCEDURE


  1. INSTALL BRAKE PEDAL PAD


    1. Install the brake pedal pad to the brake pedal support assembly.

  2. INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER

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  3. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY


    1. Install the brake pedal support assembly with the 4 nuts.

      Torque:
      12.7 N*m  { 130 kgf*cm, 9 ft.*lbf }

    2. Install the brake pedal support reinforcement set bolt.

      Torque:
      23.6 N*m  { 241 kgf*cm, 17 ft.*lbf }

    3. Attach the clamp to the brake pedal support.

  4. INSTALL PUSH ROD PIN


    1. B008J3YC01
      B008IUL Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to the push rod pin.

    2. Set the push rod clevis in place, insert the push rod pin from outside the vehicle, and then attach a new clip.

      Note

      After installation, check that the pedal operates smoothly.

  5. INSTALL BRAKE PEDAL RETURN SPRING


    1. Install the brake pedal return spring to the brake pedal support assembly.

  6. INSTALL STOP LIGHT SWITCH ASSEMBLY

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  7. INSTALL UPPER INSTRUMENT PANEL

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  8. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

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  9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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  10. CHECK AND ADJUST BRAKE PEDAL

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