PROPELLER SHAFT ASSEMBLY (for Super Long Wheelbase) REASSEMBLY


  1. INSTALL UNIVERSAL JOINT SPIDER ASSEMBLY


    1. B007QMN

      Apply MP grease No.2 to a new spider and bearings.

    2. Fit the spider into the flange yoke.

    3. B007PNPE02

      Using SST, install the bearings on the spider.

      SST
      09332-25010

    4. Using SST, adjust both bearings so that the snap ring grooves are at the maximum and equal in width.

    5. Install 2 new snap rings with the same thickness which allow 0.05 mm (0.002 in.) or less axial play.

      Note

      Do not reuse the snap rings.

      Thickness of snap ring
      Parts No. Thickness mm (in.) Mark
      90520-25039 2.28 to 2.30 (0.0898 to 0.0906) 1
      90520-25040 2.30 to 2.32 (0.0906 to 0.0913) 2
      90520-25041 2.32 to 2.34 (0.0913 to 0.0921) -
      90520-25042 2.34 to 2.36 (0.0921 to 0.0929) Brown
      90520-25043 2.36 to 2.38 (0.0929 to 0.0937) Blue
      90520-25044 2.38 to 2.40 (0.0937 to 0.0945) 6
      90520-25045 2.40 to 2.42 (0.0945 to 0.0953) 7
      90520-25046 2.42 to 2.44 (0.0953 to 0.0961) 8
      90520-25047 2.44 to 2.46 (0.0961 to 0.0969) B007Q70
      90520-25048 2.46 to 2.48 (0.0969 to 0.0976) 10
      90520-25049 2.48 to 2.50 (0.0976 to 0.0984) A
      90520-25050 2.50 to 2.52 (0.0984 to 0.0992) B
      90520-25051 2.52 to 2.54 (0.0992 to 0.1) C
      90520-25052 2.54 to 2.56 (0.1 to 0.1008) D
      90520-25053 2.56 to 2.58 (0.1008 to 0.1016) E
      90520-25054 2.18 to 2.20 (0.0858 to 0.0866) J
      90520-25055 2.20 to 2.22 (0.0866 to 0.0874) K
      90520-25056 2.22 to 2.24 (0.0874 to 0.0882) F
      90520-25057 2.24 to 2.26 (0.0882 to 0.089) G
      90520-25058 2.26 to 2.28 (0.089 to 0.0898) H

      Tech Tips

      Snap rings with the same thickness should be used on both ends.

    6. B007RK8E02

      Using a hammer, tap the flange yoke until there is no clearance between the spider bearing outer race and snap ring.

      Note

      Do not damage the flange yoke.

      Tech Tips

      Install the spider bearing on the opposite side using the same procedure.

    7. Align the matchmarks on the propeller shaft assembly and flange yoke.

    8. B007W7FE02

      Using SST, adjust both bearings so that the snap ring grooves are at the maximum and equal in width.

      SST
      09332-25010

    9. Install 2 new snap rings with the same thickness which allow 0.05 mm (0.002 in.) or less axial play.

      Note

      Do not reuse the snap rings.

      Thickness of snap ring
      Parts No. Thickness mm (in.) Mark
      90520-25039 2.28 to 2.30 (0.0898 to 0.0906) 1
      90520-25040 2.30 to 2.32 (0.0906 to 0.0913) 2
      90520-25041 2.32 to 2.34 (0.0913 to 0.0921) -
      90520-25042 2.34 to 2.36 (0.0921 to 0.0929) Brown
      90520-25043 2.36 to 2.38 (0.0929 to 0.0937) Blue
      90520-25044 2.38 to 2.40 (0.0937 to 0.0945) 6
      90520-25045 2.40 to 2.42 (0.0945 to 0.0953) 7
      90520-25046 2.42 to 2.44 (0.0953 to 0.0961) 8
      90520-25047 2.44 to 2.46 (0.0961 to 0.0969) B007Q70
      90520-25048 2.46 to 2.48 (0.0969 to 0.0976) 10
      90520-25049 2.48 to 2.50 (0.0976 to 0.0984) A
      90520-25050 2.50 to 2.52 (0.0984 to 0.0992) B
      90520-25051 2.52 to 2.54 (0.0992 to 0.1) C
      90520-25052 2.54 to 2.56 (0.1 to 0.1008) D
      90520-25053 2.56 to 2.58 (0.1008 to 0.1016) E
      90520-25054 2.18 to 2.20 (0.0858 to 0.0866) J
      90520-25055 2.20 to 2.22 (0.0866 to 0.0874) K
      90520-25056 2.22 to 2.24 (0.0874 to 0.0882) F
      90520-25057 2.24 to 2.26 (0.0882 to 0.089) G
      90520-25058 2.26 to 2.28 (0.089 to 0.0898) H

      Tech Tips

      Snap rings with the same thickness should be used on both ends.

    10. B007U0FE02

      Using a hammer, tap the flange yoke until there is no clearance between the spider bearing outer race and snap ring.

      Note

      Do not damage the flange yoke.

      Tech Tips

      Install the spider bearing on the opposite side using the same procedure.

  2. INSPECT UNIVERSAL JOINT SPIDER ASSEMBLY


    1. B007OIW

      Check that the spider bearing rotates smoothly.

    2. Check that there is no play in the spider bearing.

      Tech Tips

      If necessary, replace the intermediate shaft.

    3. B007PKY

      Using a spring tension gauge, hang the hook of the spring tension gauge on the bolt hole of the flange yoke and measure the rotating force.

      Torque:
      1.1 N*m  { 11.2 kgf*cm, 9.68 in.*lbf }

      Note

      Measurement of rotating force should be done at 2 positions for each universal joint by 90° in opposite directions (flange yoke side and end yoke side). When the rotating force is less than the standard, use a lank thicker retainer ring. When it exceeds the standard, use a thinner one.

  3. INSTALL CENTER SUPPORT BEARING ASSEMBLY NO.1


    1. B007TJME01

      Set the center support bearing assembly No.1 on the intermediate shaft assembly, as shown in the illustration.

      Note

      Be sure to install the bearing in the correct direction.

    2. B007RY3E02

      Align the matchmarks on the universal joint flange and intermediate shaft assembly, and place the universal joint flange on the intermediate shaft assembly.

    3. Hold the intermediate shaft assembly in a vise between aluminium plates.

      Note

      Do not overtighten the vise.

    4. Install the washer.

    5. B007PXFE02

      Using SST to hold the universal joint flange, press the center support bearing assembly No.1 into position by tightening a new nut.

      SST
      09330-00021
      Torque:
      181 N*m  { 1,850 kgf*cm, 134 ft.*lbf }

    6. Loosen the nut.

    7. Retighten the nut.

      Torque:
      69 N*m  { 700 kgf*cm, 51 ft.*lbf }
    8. B007VWNE04

      Using a chisel and a hammer, stake the nut.

  4. INSTALL PROPELLER SHAFT ASSEMBLY


    1. B007S1LE02

      Align the matchmarks on the intermediate shaft flange and the propeller shaft flange, and install the shaft with the 4 bolts, washers and nuts.

      Torque:
      74 N*m  { 755 kgf*cm, 54 ft.*lbf }