HYDRAULIC BRAKE BOOSTER INSTALLATION

PROCEDURE

  1. INSTALL BRAKE BOOSTER GASKET

    1. Install a new brake booster gasket to the hydraulic brake booster.

  2. INSTALL HYDRAULIC BRAKE BOOSTER ASSEMBLY

    1. Install the hydraulic brake booster assembly with the 4 nuts.

      14 N*m

      145 kgf*cm

      10 ft.*lbf

    2. Connect the clamp to the body with the bolt.

      8.0 N*m

      82 kgf*cm

      71 in.*lbf

    3. Connect the brake tube to the clamp.

      Note:

      • If excessive force is used when connecting the brake tube to the clamp, the clamp may brake.

      • If the clamp breaks, do not reuse it. replace the clamp with a new one.

    4. Connect the 3 brake tubes to the clamp.

    5. C261245N01

      Connect the 4 brake lines to the correct positions of the hydraulic brake booster assembly as shown in the illustration.

      Tip:

      • *1: To front wheel cylinder RH

      • *2: To front wheel cylinder LH

      • *3: To rear wheel cylinder RH

      • *4: To rear wheel cylinder LH

    6. Using a union nut wrench, connect the 4 brake lines to the hydraulic brake booster assembly.

      15 N*m

      155 kgf*cm

      11 ft.*lbf

      Note:

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench (Click here).

    7. Install the wiring harness bracket with the bolt.

      8.0 N*m

      82 kgf*cm

      71 in.*lbf

      Tip:

      Insert the end of the bracket into the hole when installing the bracket.

    8. Attach the VSC connector to the wire harness clamp bracket.

    9. Attach the clamp.

    10. C220405

      Connect the 3 connectors to the hydraulic brake booster.

  3. INSTALL AIR INJECTION CONTROL DRIVER WITH BRACKET

    Click here

  4. INSTALL CANISTER

    Click here

  5. INSTALL FUEL FILTER ASSEMBLY

    1. Install the fuel filter assembly (Click here).

  6. INSTALL PUSH ROD PIN

    Click here

  7. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

    1. Install the lower No. 1 instrument panel airbag assembly (Click hereClick here).

  8. INSTALL ENGINE ROOM SIDE COVER LH

    1. Install the engine room side cover LH with the 4 clips.

  9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

  10. BLEED BRAKE SYSTEM

    Click hereClick hereClick hereClick here

  11. CHECK AND ADJUST BRAKE PEDAL

    1. Check and adjust brake pedal (Click here).

  12. INSPECT BRAKE MASTER CYLINDER OPERATION

    1. Inspect the brake master cylinder operation (Click here).

  13. PERFORM YAW RATE AND ACCELERATION SENSOR ZERO POINT CALIBRATION

    1. Perform yaw rate and acceleration sensor zero point calibration (Click here).