1ND-TV FUEL TORQUE SPECIFICATIONS

Table 1. FUEL INJECTOR (w/ Glow Plug Controller)

Part Tightened

N*m

kgf*cm

ft.*lbf

in.*lbf

No. 1 nozzle holder clamp x Cylinder head sub-assembly

19 N*m

194 kgf*cm

14 ft.*lbf

No. 1 injection pipe sub-assembly x Injector assembly x Common rail assembly

without a union nut wrench

28 N*m

286 kgf*cm

21 ft.*lbf

with a union nut wrench

24 N*m

245 kgf*cm

18 ft.*lbf

No. 2 injection pipe sub-assembly x Injector assembly x Common rail assembly

without a union nut wrench

28 N*m

286 kgf*cm

21 ft.*lbf

with a union nut wrench

24 N*m

245 kgf*cm

18 ft.*lbf

No. 3 injection pipe sub-assembly x Injector assembly x Common rail assembly

without a union nut wrench

28 N*m

286 kgf*cm

21 ft.*lbf

with a union nut wrench

24 N*m

245 kgf*cm

18 ft.*lbf

No. 4 injection pipe sub-assembly x Injector assembly x Common rail assembly

without a union nut wrench

28 N*m

286 kgf*cm

21 ft.*lbf

with a union nut wrench

24 N*m

245 kgf*cm

18 ft.*lbf

Fuel inlet pipe sub-assembly x Injector assembly x Common rail assembly

without a union nut wrench

28 N*m

286 kgf*cm

21 ft.*lbf

with a union nut wrench

24 N*m

245 kgf*cm

18 ft.*lbf

No. 2 injection pipe clamp

5.0 N*m

51 kgf*cm

44 in.*lbf

Vacuum transmitting pipe sub-assembly x EGR cooler bracket

9.0 N*m

92 kgf*cm

80 in.*lbf

No. 3 engine cover bracket x EGR cooler bracket

9.0 N*m

92 kgf*cm

80 in.*lbf

Table 2. FUEL SUPPLY PUMP (w/ Glow Plug Controller)

Part Tightened

N*m

kgf*cm

ft.*lbf

in.*lbf

No. 2 nozzle leakage pipe x Cylinder head cover sub-assembly

Bolt (A)

21 N*m

214 kgf*cm

15 ft.*lbf

Bolt (B)

9.0 N*m

92 kgf*cm

80 in.*lbf

Wiring harness clamp bracket x Supply pump assembly

8.0 N*m

82 kgf*cm

71 in.*lbf

Fuel pump protector x Supply pump assembly

10.3 N*m

105 kgf*cm

8 ft.*lbf

Supply pump assembly x Cylinder head sub-assembly

21 N*m

214 kgf*cm

15 ft.*lbf

No. 4 nozzle leakage pipe x Supply pump assembly

20 N*m

204 kgf*cm

15 ft.*lbf

No. 3 nozzle leakage pipe x Supply pump assembly

25 N*m

255 kgf*cm

18 ft.*lbf

Table 3. COMMON RAIL (w/ Glow Plug Controller)

Part Tightened

N*m

kgf*cm

ft.*lbf

in.*lbf

Common rail assembly x Cylinder head sub-assembly

21 N*m

214 kgf*cm

15 ft.*lbf

No. 1 injection pipe sub-assembly x Injector assembly x Common rail assembly

without a union nut wrench

28 N*m

286 kgf*cm

21 ft.*lbf

with a union nut wrench

24 N*m

245 kgf*cm

18 ft.*lbf

No. 2 injection pipe sub-assembly x Injector assembly x Common rail assembly

without a union nut wrench

28 N*m

286 kgf*cm

21 ft.*lbf

with a union nut wrench

24 N*m

245 kgf*cm

18 ft.*lbf

No. 3 injection pipe sub-assembly x Injector assembly x Common rail assembly

without a union nut wrench

28 N*m

286 kgf*cm

21 ft.*lbf

with a union nut wrench

24 N*m

245 kgf*cm

18 ft.*lbf

No. 4 injection pipe sub-assembly x Injector assembly x Common rail assembly

without a union nut wrench

28 N*m

286 kgf*cm

21 ft.*lbf

with a union nut wrench

24 N*m

245 kgf*cm

18 ft.*lbf

Fuel inlet pipe sub-assembly x Injector assembly x Common rail assembly

without a union nut wrench

28 N*m

286 kgf*cm

21 ft.*lbf

with a union nut wrench

24 N*m

245 kgf*cm

18 ft.*lbf

No. 2 injection pipe clamp

5.0 N*m

51 kgf*cm

44 in.*lbf

Vacuum transmitting pipe sub-assembly x EGR cooler bracket

9.0 N*m

92 kgf*cm

80 in.*lbf

No. 3 engine cover bracket x EGR cooler bracket

9.0 N*m

92 kgf*cm

80 in.*lbf

Table 4. FUEL FILTER

Part Tightened

N*m

kgf*cm

ft.*lbf

in.*lbf

Fuel filter cover x Fuel filter assembly

3.4 N*m

35 kgf*cm

30 in.*lbf

Fuel filter assembly x Vehicle body

17 N*m

173 kgf*cm

13 ft.*lbf

Table 5. FUEL TEMPERATURE SENSOR (w/ Glow Plug Controller)

Part Tightened

N*m

kgf*cm

ft.*lbf

Fuel temperature sensor x No. 2 nozzle leakage pipe

23 N*m

235 kgf*cm

17 ft.*lbf

Table 6. FUEL TANK

Part Tightened

N*m

kgf*cm

ft.*lbf

in.*lbf

Fuel tank assembly x Vehicle body

39.2 N*m

400 kgf*cm

29 ft.*lbf

Parking brake cable assembly x Vehicle body

6.0 N*m

61 kgf*cm

53 in.*lbf

No. 1 fuel tank protector x Fuel tank assembly

5.5 N*m

56 kgf*cm

49 in.*lbf