REAR DOOR DISASSEMBLY

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.


  1. PRECAUTION (w/ Power Window)

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL (w/ Power Window)

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  3. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL (w/ Power Window)


    1. A01DZFB

      Using a moulding remover, detach the 2 clips and 2 claws and remove the rear power window regulator switch assembly with rear door armrest base panel.

    2. Disconnect the connector.

  4. REMOVE REAR DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window)


    1. A01E2OFE01
      Text in Illustration
      *1 Protective Tape

      Insert a clip remover between the plate and trim board.

      Tech Tips

      Tape the clip remover tip before use.

    2. Turn the handle clockwise to remove the snap ring, rear door window regulator handle and plate.

  5. REMOVE DOOR PULL HANDLE


    1. A01DZTY

      Remove the screw and door pull handle.

  6. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY LH


    1. A01E2MK

      Remove the clip and screw.

    2. Detach the 9 clips and remove the rear door trim board.

  7. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP LH


    1. A01DY2O

      Raise the 6 claws of the rear door inner glass weatherstrip as shown in the illustration, and then remove the rear door inner glass weatherstrip from the rear door trim board.

  8. REMOVE REAR DOOR OUTER GLASS WEATHERSTRIP LH


    1. A01E2Y1E01
      Text in Illustration
      *1 Protective Tape

      Put protective tape around the rear door outer glass weatherstrip.

    2. Detach the 4 claws and remove the rear door outer glass weatherstrip.

  9. REMOVE REAR SPEAKER ASSEMBLY (w/ Rear Speaker)


    1. A01DW4GE01

      Disconnect the connector.

    2. Put a 5 mm (0.197 in.) drill bit into a drill.

    3. Wind tape around the drill bit approximately 5 mm (0.197 in.) from the tip of the drill as shown in the illustration.

      Note

      Tape the 4 mm (0.157 in.) drill bit to prevent the drill bit from going to deep.

      Standard
      Area Specified Condition
      A 5 mm (0.197 in.)

    4. Lightly press the drill against the 3 rivets, drill off the flanges of the 3 rivets and remove the rear speaker assembly.

      CAUTION:

      Be careful of the drilled rivet as it may become hot.

      Note


      • Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.

      • Do not pry the rivet with the drill because this may cause damage to the installation holes of the rivet or the drill bit.

    5. Continue drilling and push out the remaining rivet fragments.

    6. Using a vacuum cleaner, remove the rivet fragments and shavings from the inside of the door.

  10. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY LH


    1. A01DZXFE01

      Detach the claw and 2 guides as indicated by the arrows in the order shown in the illustration.

    2. A01E1J0

      Disconnect the rear door inside locking cable and rear door lock remote control cable and remove the rear door inside handle.

  11. REMOVE REAR DOOR NO. 2 TRIM BRACKET


    1. A01DVI8

      Remove the 2 screws and rear door No. 2 trim bracket.

  12. REMOVE REAR DOOR SERVICE HOLE COVER LH


    1. A01DVWV

      w/ Rear Speaker:

      Pull out the rear door inside locking cable, rear door lock remote control cable and wire harness from the rear door service hole cover, and then remove the rear door service hole cover.

      Tech Tips

      Remove any remaining butyl tape from the rear door panel.

    2. A01DVMT

      w/o Rear Speaker:

      Pull out the rear door inside locking cable and rear door lock remote control cable from the rear door service hole cover, and then remove the rear door service hole cover.

      Tech Tips

      Remove any remaining butyl tape from the rear door panel.

  13. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY LH


    1. A01E14T

      Partially remove the rear door glass run as shown in the illustration.

    2. A01DZRF

      Remove the 2 bolts.

    3. A01E2IA

      Remove the rear door window division bar together with the rear door glass run as shown in the illustration.

    4. Remove the rear door window division bar from the rear door glass run.

  14. REMOVE REAR DOOR GLASS SUB-ASSEMBLY LH


    1. w/ Power Window:


      1. Temporarily install the rear power window regulator switch assembly with rear door armrest base panel.

      2. Connect the cable to the negative (-) battery terminal.

      3. Move the rear door glass so that the rear door glass channel can be seen.

      4. Disconnect the cable from the negative (-) battery terminal.

        Note

        When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

      5. Remove the rear power window regulator switch assembly with rear door armrest base panel.

    2. w/o Power Window:


      1. Temporarily install the rear door window regulator handle.

      2. Move the rear door glass so that the rear door glass channel can be seen.

      3. Remove the rear door window regulator handle.

    3. A01DYKW

      Remove the rear door glass from the rear door window regulator assembly as shown in the illustration.

    4. A01E1RPE01
      Text in Illustration
      *a Rear Door Panel Cutout

      Remove the rear door glass by passing it through the cutout of the rear door panel in the direction indicated by the arrow in the illustration.

      Note

      Do not damage the door glass.

  15. REMOVE REAR DOOR GLASS RUN LH


    1. A01DVUA

      Remove the front side of the rear door glass run.

  16. REMOVE REAR DOOR GLASS CHANNEL SUB-ASSEMBLY LH


    1. A01DXPLE01
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, remove the rear door glass channel.

      Tech Tips

      Tape the screwdriver tip before use.

  17. REMOVE REAR DOOR GLASS CHANNEL FILLER


    1. A01DZN3

      Remove the rear door glass channel filler.

  18. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY LH


    1. A01DXUEE01
      Text in Illustration
      *1 Temporary Bolt

      w/ Power Window:


      1. Disconnect the connector.

      2. Loosen the temporary bolt.

        Note

        Do not remove the temporary bolt. If the temporary bolt is removed, the rear door window regulator may fall and become damaged.

      3. Remove the 3 bolts and rear door window regulator.

      4. Remove the temporary bolt from the rear door window regulator.

    2. A01E0R3E01
      Text in Illustration
      *1 Temporary Bolt

      w/o Power Window:


      1. Loosen the temporary bolt.

        Note

        Do not remove the temporary bolt. If the temporary bolt is removed, the rear door window regulator may fall and become damaged.

      2. Remove the 2 bolts and rear door window regulator.

      3. Remove the temporary bolt from the rear door window regulator.

  19. REMOVE POWER WINDOW REGULATOR MOTOR ASSEMBLY LH (w/ Power Window)


    1. A01E08B

      Using a T25 "TORX" socket wrench, remove the 3 screws and power window regulator motor.

  20. REMOVE REAR DOOR LOCK ASSEMBLY LH


    1. A01DXMP

      w/ Power Door Lock:


      1. Disconnect the connector.

      2. Disconnect the rear door inside locking cable and rear door lock remote control cable from the clamps.

      3. Using a T30 "TORX" socket wrench, remove the 3 screws and rear door lock.

    2. A01DWPM

      w/o Power Door Lock:


      1. Disconnect the rear door inside locking cable and rear door lock remote control cable from the clamps.

      2. Using a T30 "TORX" socket wrench, remove the 3 screws and rear door lock.

  21. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH


    1. A01E0BR

      Remove the rear door lock remote control cable.

  22. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY LH


    1. A01E1CC

      Detach the 3 claws and open the cover.

    2. A01DV3F

      Remove the rear door inside locking cable.

  23. REMOVE REAR DOOR OUTSIDE HANDLE COVER LH


    1. A01DZ11

      Using a T30 "TORX" socket wrench, loosen the screw and remove the rear door outside handle cover.

  24. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY LH


    1. A01E09L

      Remove the rear door outside handle by sliding and pulling it in the direction indicated by the arrow in the illustration.

  25. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH


    1. A01DWGH

      Using a T30 "TORX" socket wrench, loosen the screw and remove the rear door outside handle frame.

  26. REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD


    1. A01DUX8

      Detach the 2 claws and remove the rear door front outside handle pad.

  27. REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD


    1. A01E00G

      Detach the 2 claws and remove the rear door rear outside handle pad.

  28. REMOVE REAR DOOR PANEL CUSHION


    1. A01DUYX

      Remove the rear door panel cushion.

  29. REMOVE REAR DOOR WEATHERSTRIP LH


    1. A01DVWM

      Remove the clip.

    2. Detach the 32 clips and remove the rear door weatherstrip.

  30. REMOVE REAR DOOR CHECK ASSEMBLY LH


    1. A01DWXK

      Remove the 3 bolts and rear door check.