CONDENSER(for 8GR-FKS) INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • B006FRRC41
    *1 Centering Bolt
    *2 Standard Bolt

    Centering bolts are used to mount the hood hinge to the vehicle body and hood. The hood cannot be adjusted with the centering bolts on. Substitute the centering bolts for standard bolts when making adjustments.

  • A bolt without a torque specification is shown in the standard bolt chart.

    Click here

  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

PROCEDURE


  1. INSTALL COOLER CONDENSER ASSEMBLY


    1. B006BAFC01
      B006DHE Install in the Direction
      B006B42 Insert in this Direction

      Insert the cooler condenser assembly into the vehicle and into the guide.

      Note

      When inserting the cooler condenser assembly, do not damage the cooler condenser assembly and radiator assembly.

      Tech Tips

      If the cooler condenser assembly is replaced with a new one, add compressor oil to the new cooler condenser assembly.

      Capacity
      40 cc (1.35 fl.oz)
      Compressor Oil
      Refrigerant Compressor Oil
      HFC-134a (R134a) ND-OIL 8 or equivalent
      HFO-1234yf (R1234yf) ND-OIL 12 or equivalent
    2. B006EFZ

      Attach the claw to install the cooler condenser assembly.

  2. CONNECT DISCHARGE HOSE SUB-ASSEMBLY


    1. Remove the vinyl tape from the discharge hose sub-assembly and the connecting part of the cooler condenser assembly.

    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the hose joint.

      Compressor Oil
      Refrigerant Compressor Oil
      HFC-134a (R134a) ND-OIL 8 or equivalent
      HFO-1234yf (R1234yf) ND-OIL 12 or equivalent

    3. Install the O-ring to the discharge hose sub-assembly.

      Note

      Keep the O-rings and O-ring fitting surfaces free of foreign matter.

    4. B006DOQ

      Connect the discharge hose sub-assembly to the cooler condenser assembly with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

      Note


      • Do not apply excessive force to the discharge hose sub-assembly.

      • Make sure not to cut the O-ring while installing it. (Cut O-rings cannot be installed)

  3. CONNECT LIQUID TUBE SUB-ASSEMBLY A


    1. Remove the vinyl tape from the liquid tube sub-assembly A and the connecting part of the cooler condenser assembly.

    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the tube joint.

      Compressor Oil
      Refrigerant Compressor Oil
      HFC-134a (R134a) ND-OIL 8 or equivalent
      HFO-1234yf (R1234yf) ND-OIL 12 or equivalent

    3. Install the O-ring to the liquid tube sub-assembly A.

      Note

      Keep the O-rings and O-ring fitting surfaces free of foreign matter.

    4. B006E95

      Connect the liquid tube sub-assembly A and No. 1 cooler bracket to the cooler condenser assembly with the 2 bolts.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

      Note


      • Do not apply excessive force to the liquid tube sub-assembly A.

      • Make sure not to cut the O-ring while installing it. (Cut O-rings cannot be installed)

  4. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY


    1. for LHD:


      1. B006F7G

        Attach the clamp.

    2. B006D7U

      Attach the clamp.

    3. B006E6CC01
      B006AHR Bolt
      B006EC9 Sub-Radiator Support Cushion
      B006DHE Install in this Direction

      Attach the upper radiator support sub-assembly to the 2 sub-radiator support cushions and install the upper radiator support sub-assembly with the 5 bolts as shown in the illustration.

      Torque:
      12.5 N*m  { 127 kgf*cm, 9 ft.*lbf }

      Note

      When installing the upper radiator support sub-assembly, do not damage the cooler condenser assembly and radiator assembly.

    4. Attach the clamp.

    5. for LHD:


      1. B006D3X

        Install the hood lock control cable cover LH with the screw.

    6. B0069QV

      Install the hood lock control cable cover RH with the screw.

    7. Attach the clamp to connect the engine room main wire.

      B006E6ZC01

    8. connect the connector.

  5. INSTALL RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY RH


    1. B006GMI

      Install the radiator support to crossmember brace sub-assembly RH with the 2 bolts.

      Torque:
      49 N*m  { 500 kgf*cm, 36 ft.*lbf }

  6. INSTALL RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY LH


    1. B006DCY

      Install the radiator support to crossmember brace sub-assembly LH with the 2 bolts.

      Torque:
      49 N*m  { 500 kgf*cm, 36 ft.*lbf }

  7. INSTALL LOWER ARM BRACKET BRACE SUB-ASSEMBLY RH


    1. B006BN7

      Install the lower arm bracket brace sub-assembly RH with the 2 bolts.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

  8. INSTALL LOWER ARM BRACKET BRACE SUB-ASSEMBLY LH


    1. B006CA8

      Install the lower arm bracket brace sub-assembly LH with the 2 bolts.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

  9. INSTALL LOW PITCHED HORN ASSEMBLY

    Click here

  10. INSTALL HIGH PITCHED HORN ASSEMBLY

    Click here

  11. INSTALL ENGINE HOOD COURTESY SWITCH (HOOD LOCK ASSEMBLY)

    Click here

  12. INSTALL HOOD LOCK RELEASE LEVER PROTECTOR


    1. B006BGM

      Attach the clamp.

    2. Install the hood lock release lever protector with the 2 clips

  13. INSTALL NO. 1 AIR CLEANER INLET

    Click here

  14. INSTALL HEADLIGHT ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the headlight assembly LH.

    Click here

  15. INSTALL POP UP HOOD LIFTER ASSEMBLY LH

    Click here

  16. INSPECT FITTING OF HOOD SUB-ASSEMBLY

    Click here

  17. ADJUST HOOD SUB-ASSEMBLY

    Click here

  18. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT


    1. for HFC-134a(R134a):

      Click here

    2. for HFO-1234yf(R1234yf):

      Click here

  19. WARM UP ENGINE


    1. for HFC-134a(R134a):

      Click here

    2. for HFO-1234yf(R1234yf):

      Click here

  20. INSPECT FOR REFRIGERANT LEAK


    1. for HFC-134a(R134a):

      Click here

    2. for HFO-1234yf(R1234yf):

      Click here

  21. INSTALL LOWER RADIATOR AIR DEFLECTOR

    Click here

  22. INSTALL UPPER RADIATOR SUPPORT SEAL

    Click here

  23. INSTALL RADIATOR COVER PLATE

    Click here