CLUTCH SYSTEM GENERAL


  1. OUTLINE


    1. A dry type single plate clutch, operated by hydraulic pressure, is used, which is matched to the performance of each engine.

    2. A clutch disc assembly that uses an organic solvent-free material is used to help protect the environment. In addition, the components of the clutch damper have been optimized to achieve wear resistance and reduce noise and vibration.

    3. A turnover mechanism is used to reduce clutch pedal effort on the models with 1GR-FE, 1KD-FTV or 2KD-FTV High Version engine.

    4. A clutch accumulator assembly is used to reduce the noise and vibrations that are transmitted to the clutch pedal on the models with 1GR-FE, 1KD-FTV, 2KD-FTV, 2KD-FTV High Version or 5L-E engine.

  2. SPECIFICATION

    Engine Type 1TR-FE 2TR-FE
    Clutch Type

    Dry Type

    Single Plate Clutch

    Diaphragm Spring

    Operation Hydraulic
    Clutch Cover Size 236 mm (9.29 in.) 250 mm (9.84 in.)
    Installed Load

    4900 N*2

    4410 N*3

    5900 N*2

    5690 N*3

    Clutch Disc Facing Size*1 236 mm x 150 mm (9.29 in. x 5.91 in.) 250 mm x 160 mm (9.84 in. x 6.30 in.)
    Master Cylinder Type Plunger
    Release Cylinder Type Non-adjustable
    Clutch Pedal Conventional
    Clutch Accumulator Without

    Tech Tips

    *1: Outer diameter x Inner diameter

    *2: TMT made

    *3: TSAM made

    Engine Type 1GR-FE 1KD-FTV
    Clutch Type

    Dry Type

    Single Plate Clutch

    Diaphragm Spring

    Operation Hydraulic
    Clutch Cover Size 275 mm (10.83 in.)
    Installed Load 7350 N
    Clutch Disc Facing Size* 275 mm x 175 mm (10.83 in. x 6.89 in.)
    Master Cylinder Type Conventional
    Release Cylinder Type Non-adjustable
    Clutch Pedal Turnover
    Clutch Accumulator With

    Tech Tips

    *: Outer diameter x Inner diameter

    Engine Type 2KD-FTV 2KD-FTV High Version
    Clutch Type

    Dry Type

    Single Plate Clutch

    Diaphragm Spring

    Operation Hydraulic
    Clutch Cover Size 236 mm (9.29 in.)

    260 mm (10.24 in.)*4

    275 mm (10.83 in.)*5

    Installed Load

    4900 N*2

    4410 N*3

    5800 N*6

    7350 N*7

    6350 N*8

    Clutch Disc Facing Size*1 236 mm x 150 mm (9.29 in. x 5.91 in.)

    260 mm x 170 mm (10.24 in. x 6.69 in.)*8

    260 mm x 172 mm (10.24 in. x 6.77 in.)*6

    275 mm x 175 mm (10.83 in. x 6.89 in.)*5

    Master Cylinder Type Plunger

    Plunger*4

    Conventional*5

    Release Cylinder Type Non-adjustable
    Clutch Pedal Conventional Turnover
    Clutch Accumulator With

    Tech Tips

    *1: Outer diameter x Inner diameter

    *2: TMT made

    *3: TSAM made

    *4: Models without intercooler

    *5: Models with intercooler

    *6: TSAM made without intercooler

    *7: TSAM made with intercooler or TMT made

    *8: TMT made without intercooler

    Engine Type 5L-E
    Clutch Type

    Dry Type

    Single Plate Clutch

    Diaphragm Spring

    Operation Hydraulic
    Clutch Cover Size 236 mm (9.29 in.)
    Installed Load 4410 N
    Clutch Disc Facing Size* 236 mm x 150 mm (9.29 in. x 5.91 in.)
    Master Cylinder Type Plunger
    Release Cylinder Type Non-adjustable
    Clutch Pedal Conventional
    Clutch Accumulator With

    Tech Tips

    *: Outer diameter x Inner diameter