HYBRID CONTROL SYSTEM, Diagnostic DTC:P3000-603

DTC Code DTC Name
P3000-603 Battery Control System

DESCRIPTION

The hybrid vehicle control ECU monitors its internal operation and detects the following malfunction.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Warning Indicate

P3000-603

Battery Control System

The HV battery temperature becomes too high due to a malfunction in the HV system.

(1 trip detection logic)

  • Hybrid vehicle control ECU

  • HV battery

Does not come on

Master Warning Light:

Comes on
Table 1. Related Data List

DTC No.

Data List

P3000-603

  • Temp of Batt TB1 to TB6

  • Inhaling Air Temp

  • Ambient Temperature

  • Power Resource IB

  • State of Charge (All Bat)

  • Cooling Fan Mode1

  • Cooling Fan Mode2

  • Cooling Fan 0

  • Cooling Fan 1

  • Hot Temperature Time

CAUTION / NOTICE / HINT

CAUTION:

When disposing of an HV battery, make sure to return it through an authorized collection agent who is capable of handling it safely. If the HV battery is returned via the manufacturer specified route, it will be returned properly and in a safe manner by an authorized collection agent.

Tip:

After the repair, clear the DTCs and perform the following procedure to check that DTCs are not output.

  1. Drive the vehicle for approximately 10 minutes according to the freeze frame data items "Vehicle Spd", "Temp of Batt TB1 to TB6", "Inhaling Air Temp", "Ambient Temperature" and "Power Resource IB".

PROCEDURE

  1. CHECK DTC OUTPUT (HYBRID CONTROL)

    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Enter the following menus: Powertrain / Hybrid Control / Trouble Codes.

    4. Check for DTCs.

      Powertrain > Hybrid Control > Trouble Codes

      Result

      Proceed to

      P3000-603 only is output.

      DTCs other than P3000-603 are also output.

    5. Turn the power switch off.

    DTCs other than P3000-603 are also output.

    GO TO DTC CHART (HYBRID CONTROL SYSTEM)

    Click hereClick hereClick here

    P3000-603 only is output.

  2. CLEAN BATTERY COOLING BLOWER FILTER

    1. C382285C01

      *a

      Intake Port

      Check the HV battery cooling system intake port for blockage.

      Tip:

      If anything is blocking the HV battery cooling system intake port, remove it.

    2. Clean the battery cooling blower filter.

      Click here

    Result

    Proceed to

    NEXT
    NEXT

  3. CHECK FREEZE FRAME DATA (HYBRID CONTROL)

    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Enter the following menus: Powertrain / Hybrid Control / Trouble Codes.

    4. Read the freeze frame data of DTC P3000-603.

      A408998C02

      *a

      Freeze Frame Data Recorded

      *b

      DTC Stored

      *c

      Time
      Note:

      Although freeze frame data is recorded before and after a DTC is stored, for this step it is only necessary to read the freeze flame data recorded before "0s" (when the DTC was stored).

    5. Turn the power switch off.

    Result

    Result

    Proceed to

    Other than below

    A

    The sum of the value of each hybrid battery block voltage ("Battery Block Vol-V01 to V17") is less than the value of "VL-Voltage before Boosting" by 10 V or more.

    B
    B

    REPLACE BATTERY VOLTAGE SENSORClick here

    A

  4. CHECK FREEZE FRAME DATA (HYBRID CONTROL)

    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Enter the following menus: Powertrain / Hybrid Control / Trouble Codes.

    4. Read the freeze frame data of DTC P3000-603.

      Note:

      Although freeze frame data is recorded before and after a DTC is stored, for this step it is only necessary to read the freeze flame data recorded at "0s" (when the DTC was stored).

    5. Turn the power switch off.

    Result

    Result

    Proceed to

    Other than below

    A

    The value of any of "Temp of Batt TB1 to TB6" is 80°C (176°F) or more.

    B
    B

    REPLACE HYBRID VEHICLE CONTROL ECUClick here

    A

  5. READ VALUE USING GTS

    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Enter the following menus: Powertrain / Hybrid Control / Data List / "Temp of Batt TB1 to TB6".

    4. According to the display on the GTS, read the Data List and check that the value of each "Temp of Batt TB1 to TB6" is 40°C (104°F) or less.

      Tip:

      If the value of any of "Temp of Batt TB1 to TB6" is more than 40°C (104°F), turn the power switch off and wait until the values to decrease to 40°C (104°F) or less before continuing this procedure.

    5. Enter the following menus: Powertrain / Hybrid Control / Data List / "Battery Block Vol - V01 to V17".

    6. According to the display on the GTS, read the Data List and check the value of each "Battery Block Vol-V01 to V17" with the power switch on (IG).

      C382287C01

      *a

      Battery Block Vol -V01

      *b

      Battery Block Vol -V02

      *c

      Battery Block Vol -V03

      *d

      Battery Block Vol -V04

      *e

      Battery Block Vol -V05

      *f

      Battery Block Vol -V06

      *g

      Battery Block Vol -V07

      *h

      Battery Block Vol -V08

      *i

      Battery Block Vol -V09

      *j

      Battery Block Vol -V10

      *k

      Battery Block Vol -V11

      *l

      Battery Block Vol -V12

      *m

      Battery Block Vol -V13

      *n

      Battery Block Vol -V14

      *o

      Battery Block Vol -V15

      *p

      Battery Block Vol -V16

      *q

      Battery Block Vol -V17

      -

      -

    7. Turn the power switch off.

    Result

    Result

    Proceed to

    Other than below

    A

    The difference between the lowest and highest HV battery block voltage is 0.3 V or more.

    B
    A

    COMPLETED

    B

    REPLACE HYBRID VEHICLE CONTROL ECUClick here

  6. REPLACE BATTERY VOLTAGE SENSOR

    Click here

    Result

    Proceed to

    NEXT
    NEXT

    REPLACE HV BATTERY

    Click here

  7. REPLACE HYBRID VEHICLE CONTROL ECU

    Click here

    Result

    Proceed to

    NEXT
    NEXT

    REPLACE HV BATTERY

    Click here