COOLER EXPANSION VALVE INSTALLATION

PROCEDURE


  1. INSTALL COOLER EXPANSION VALVE


    1. Apply sufficient compressor oil to 2 new O-rings and the fitting surfaces of the cooler expansion valve.

      Compressor oil
      ND-OIL 11 or equivalent

    2. Install the 2 new O-rings to the No. 1 cooler evaporator sub-assembly.

      Note

      Keep the O-ring and O-ring fitting surfaces free from dirt or any foreign objects.

    3. Using a 4 mm hexagon socket wrench, install the new cooler expansion valve with the 2 hexagon bolts.

      Torque:
      3.5 N*m  { 36 kgf*cm, 31 in.*lbf }

  2. CONNECT AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY

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  3. CONNECT SUCTION PIPE SUB-ASSEMBLY


    1. Remove the vinyl tape from the pipe.

    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the suction pipe sub-assembly.

      Compressor oil
      ND-OIL 11 or equivalent

    3. Install the O-ring to the suction hose sub-assembly.

      Note

      Keep the O-ring and O-ring fitting surfaces free from dirt or any foreign objects.

    4. A005EZG

      Move the hook connector in the direction indicated by the arrow in the illustration.

    5. Insert the pipe joint into the fitting hole securely and tighten a new bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  4. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY (for LHD)

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  5. INSTALL COWL BODY MOUNTING REINFORCEMENT LH (for LHD)

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  6. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY (for RHD)

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  7. INSTALL COWL BODY MOUNTING REINFORCEMENT RH (for RHD)

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  8. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

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  9. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT (for HFC-134a(R134a))

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  10. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT (for HFO-1234yf(R1234yf))

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  11. WARM UP COMPRESSOR (for HFC-134a(R134a))

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  12. WARM UP COMPRESSOR (for HFO-1234yf(R1234yf))

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  13. INSPECT FOR REFRIGERANT LEAK (for HFC-134a(R134a))

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  14. INSPECT FOR REFRIGERANT LEAK (for HFO-1234yf(R1234yf))

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