CONDENSER(for 3ZR-FE, 3ZR-FAE, 2AR-FE) INSTALLATION

PROCEDURE

  1. INSTALL COOLER CONDENSER ASSEMBLY

    1. E269749

      Attach the 2 guides to install the cooler condenser assembly as shown in the illustration.

      Note:

      Do not damage the condenser or radiator when installing the condenser assembly.

      Tip:

      If a new cooler condenser assembly is installed, add compressor oil to the condenser as follows.

      Capacity

      Add 40 cc (1.35 fl. oz.)

      Refrigerant

      Compressor Oil

      HFC-134a (R134a)

      ND-OIL 8 or equivalent

      HFO-1234yf (R1234yf)

      ND-OIL 12 or equivalent

  2. INSTALL NO. 2 FAN SHROUD

    1. Install the No. 2 fan shroud with the 2 bolts.

      11 N*m

      112 kgf*cm

      8 ft.*lbf

    2. Attach the 3 clamps to connect the water by-pass pipe to the No. 2 fan shroud.

  3. INSTALL NO. 1 RADIATOR SUPPORT

  4. CONNECT LIQUID PIPE SUB-ASSEMBLY

    1. Remove the vinyl tape from the liquid pipe sub-assembly and the connecting part of the cooler condenser assembly.

    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the tube joint.

      Refrigerant

      Compressor Oil

      HFC-134a (R134a)

      ND-OIL 8 or equivalent

      HFO-1234yf (R1234yf)

      ND-OIL 12 or equivalent

    3. Install the O-ring to the liquid pipe sub-assembly.

    4. Connect the liquid pipe sub-assembly to the cooler condenser assembly with the bolt.

      5.4 N*m

      55 kgf*cm

      48 in.*lbf

  5. CONNECT DISCHARGE HOSE SUB-ASSEMBLY

    1. Remove the vinyl tape from the discharge hose sub-assembly and the connecting part of the cooler condenser assembly.

    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the tube joint.

      Refrigerant

      Compressor Oil

      HFC-134a (R134a)

      ND-OIL 8 or equivalent

      HFO-1234yf (R1234yf)

      ND-OIL 12 or equivalent

    3. Install the O-ring to the discharge hose sub-assembly.

    4. Connect the discharge hose sub-assembly to the cooler condenser assembly with the bolt.

      5.4 N*m

      55 kgf*cm

      48 in.*lbf

  6. INSTALL RADIATOR UPPER AIR GUIDE PLATE

  7. INSTALL FRONT BUMPER UPPER REINFORCEMENT SUB-ASSEMBLY

  8. INSTALL HEADLIGHT

    for Halogen Headlight:Click here

    for LED Headlight:Click here

  9. ADJUST HOOD SUB-ASSEMBLY

  10. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT

    1. for HFC-134a (R134a):

      Click here

    2. for HFO-1234yf (R1234yf):

      Click here

  11. WARM UP ENGINE

    1. for HFC-134a (R134a):

      Click here

    2. for HFO-1234yf (R1234yf):

      Click here

  12. INSPECT FOR REFRIGERANT LEAK

    1. for HFC-134a (R134a):

      Click here

    2. for HFO-1234yf (R1234yf):

      Click here