REAR BRAKE REMOVAL

CAUTION / NOTICE / HINT

Tip:

  • Use the same procedure for the LH side and RH side.

  • The following procedure is for the LH side.

PROCEDURE

  1. REMOVE REAR WHEEL

  2. DRAIN BRAKE FLUID

    Note:

    If brake fluid leaks onto any painted surface, immediately wash it off.

  3. REMOVE UPPER CONSOLE PANEL SUB-ASSEMBLY

    Click here

  4. LOOSEN NO. 2 WIRE ADJUSTING NUT

    Click here

  5. REMOVE PARKING BRAKE LEVER PROTECTOR (for Double Wishbone Type Suspension)

    Click here

  6. SEPARATE NO. 3 PARKING BRAKE CABLE ASSEMBLY (for Torsion Beam Type Suspension)

    1. C271175

      Separate the No. 3 parking brake cable assembly from the rear disc brake cylinder assembly.

    2. C271176C01

      *1

      Clip

      *2

      Rear Disc Brake Cylinder Assembly

      Disengage the clip and separate the No. 3 parking brake cable assembly.

  7. SEPARATE NO. 3 PARKING BRAKE CABLE ASSEMBLY (for Double Wishbone Type Suspension)

    1. C271179

      Separate the No. 3 parking brake cable assembly from the rear disc brake cylinder assembly.

    2. C271180C01

      *1

      Clip

      *2

      Rear Disc Brake Cylinder Assembly

      Disengage the clip and separate the No. 3 parking brake cable assembly.

  8. DISCONNECT REAR FLEXIBLE HOSE

    1. C272638

      Remove the union bolt and gasket, and disconnect the rear flexible hose from the rear disc brake cylinder assembly.

  9. REMOVE REAR DISC BRAKE CYLINDER ASSEMBLY

    1. C272627C01

      *a

      Hold

      *b

      Turn

      Hold the 2 rear disc brake cylinder slide pins and remove the 2 bolts and rear disc brake cylinder assembly.

  10. REMOVE REAR DISC BRAKE PAD

    1. C272628

      Remove the 2 rear disc brake pads from the rear disc brake cylinder mounting.

  11. REMOVE REAR DISC BRAKE PAD SUPPORT PLATE

    1. C272629

      Remove the 4 rear disc brake pad support plates from the rear disc brake cylinder mounting.

      Note:

      Each rear disc brake pad support plate has a different shape. Be sure to put an identification mark on each rear disc brake pad support plate so that it can be reinstalled to its original position.

  12. REMOVE REAR DISC BRAKE CYLINDER SLIDE PIN

    1. C272630

      Remove the 2 rear disc brake cylinder slide pins from the rear disc brake cylinder mounting.

    2. C150222C02

      *a

      Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, remove the rear disc brake cylinder slide bushing from the disc brake cylinder slide pin (for upper side).

      Note:

      Do not damage the rear disc brake cylinder slide pin (for upper side).

  13. REMOVE REAR DISC BRAKE BUSHING DUST BOOT

    1. C272631

      Remove the 2 rear disc brake bushing dust boots from the rear disc brake cylinder mounting.

  14. REMOVE REAR DISC BRAKE CYLINDER MOUNTING

    1. C272632

      Remove the 2 bolts and rear disc brake cylinder mounting.

  15. REMOVE REAR DISC

    1. C272633C01

      *a

      Matchmark

      Put matchmarks on the rear disc and the rear axle hub and bearing assembly.

    2. Remove the rear disc.