FRONT DRIVE SHAFT ASSEMBLY(for 1PP) INSTALLATION

CAUTION / NOTICE / HINT

Tip:

  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

PROCEDURE

  1. INSTALL FRONT DRIVE SHAFT ASSEMBLY

    1. C302610

      Align the inboard joint splines, and install the front drive shaft assembly.

      Note:

      • Do not damage the front drive shaft oil seal.

      • Do not damage the front axle inboard joint boot.

      Tip:

      Confirm whether the front drive shaft assembly is securely driven in by checking the reaction force and sound.

  2. CONNECT FRONT DRIVE SHAFT ASSEMBLY

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  3. CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY

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  4. INSTALL FRONT STABILIZER BAR

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  5. CONNECT TIE ROD END SUB-ASSEMBLY

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  6. INSTALL FRONT DISC

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  7. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY

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  8. INSTALL FRONT SPEED SENSOR

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  9. INSTALL FRONT AXLE SHAFT NUT

    1. Clean the threaded parts on the front drive shaft assembly and a new front axle shaft nut using non-residue solvent.

      Note:

      • Be sure to perform this work even when using a new front drive shaft assembly.

      • Keep the threaded parts free of oil and foreign matter.

    2. Using a 30 mm socket wrench, install the front axle shaft nut.

      216 N*m

      2203 kgf*cm

      159 ft.*lbf

      Tip:

      Keep depressing the brake pedal to prevent the drive shaft from rotating.

    3. C302594

      Using a chisel and a hammer, stake the front axle shaft nut.

  10. FULLY TIGHTEN HEXALOBULAR SCREW

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  11. ADD MANUAL TRANSAXLE OIL

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  12. INSPECT FOR OIL LEAK

  13. INSTALL FRONT WHEEL

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  14. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

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  15. CHECK FOR SPEED SENSOR SIGNAL

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