WATER PUMP REMOVAL

CAUTION / NOTICE / HINT

CAUTION:

Do not remove the radiator cap sub-assembly, cylinder block drain cock plugs or radiator drain cock plug while the engine and radiator assembly are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

B0069BK

PROCEDURE


  1. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

  2. DRAIN ENGINE COOLANT

    Click here

  3. REMOVE RADIATOR HOSE INLET

    Click here

  4. REMOVE RADIATOR HOSE OUTLET

    Click here

  5. DISCONNECT AIR PUMP INLET (w/ Secondary Air Injection System)


    1. A01SE7L

      Remove the bolt and disconnect the air pump inlet from the fan shroud.

  6. REMOVE RADIATOR RESERVOIR

    Click here

  7. REMOVE FAN SHROUD

    Click here

  8. REMOVE GENERATOR ASSEMBLY


  9. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE


    1. Remove the engine oil level dipstick.

    2. Remove the bolt, engine oil level dipstick guide and O-ring.

      Tech Tips

      Cover the guide hole to prevent foreign matter from entering it.

  10. REMOVE NO. 1 IDLER PULLEY SUB-ASSEMBLY

    A01SC6T

    1. Remove the bolt, No. 1 idler pulley sub-assembly and spacer.

  11. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

    A01SDC3

    1. Remove the 3 bolts and V-ribbed belt tensioner assembly.

  12. REMOVE ENGINE WATER PUMP ASSEMBLY


    1. A01SEDX

      Remove the 10 bolts, engine water pump assembly and gasket.