INTAKE MANIFOLD INSTALLATION

CAUTION / NOTICE / HINT

Note

This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

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PROCEDURE


  1. INSTALL VACUUM HOSE


    1. Install the vacuum hose to the intake manifold.

  2. INSTALL NO. 1 ENGINE COVER


    1. Install the No. 1 engine cover with the clip.

  3. INSTALL NO. 1 INTAKE MANIFOLD TO HEAD GASKET


    1. Install a new No. 1 intake manifold to head gasket to the intake manifold.

  4. INSTALL INTAKE MANIFOLD


    1. B00892GN01

      Temporarily install the intake manifold to the cylinder head sub-assembly with the 5 bolts.

    2. Tighten the 5 bolts in the order shown in the illustration.

      Torque:
      23 N*m  { 235 kgf*cm, 17 ft.*lbf }

  5. CONNECT NO. 2 FUEL VAPOR FEED HOSE


    1. Connect the No. 2 fuel vapor feed hose to the intake manifold.

  6. CONNECT NO. 3 WATER BY-PASS PIPE


    1. Using an 8 mm socket wrench, connect the No. 3 water by-pass pipe to the intake manifold with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. Connect the No. 5 water by-pass hose to the No. 3 water by-pass pipe and slide the clip to secure it.

  7. INSTALL NO. 2 WATER BY-PASS PIPE


    1. B0085YNN01

      Temporarily install the No. 2 water by-pass pipe to the cylinder block sub-assembly with the bolt (B).

    2. Using an 8 mm socket wrench, temporarily install the No. 2 water by-pass pipe to the intake manifold with the 2 bolts (A).

    3. Tighten the bolt (B).

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    4. Using the 8 mm socket wrench, tighten the 2 bolts (A).

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  8. CONNECT ENGINE WIRE


    1. Engage the wire harness clamp to connect the engine wire.

    2. Install the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  9. INSTALL E.F.I. VACUUM SENSOR ASSEMBLY (MANIFOLD ABSOLUTE PRESSURE SENSOR)

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  10. INSTALL EGR VALVE ASSEMBLY

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  11. INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY

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  12. INSTALL INLET AIR CLEANER ASSEMBLY

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  13. INSTALL COOL AIR INTAKE DUCT SEAL

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