SLIDING ROOF HOUSING(for Sliding roof) REASSEMBLY

PROCEDURE


  1. INSTALL ROOF WIND DEFLECTOR PANEL SUB-ASSEMBLY


    1. Attach the claw as shown in the illustration to install the roof wind deflector panel sub-assembly in the direction indicated by the arrow (1) shown in the illustration.

      B005V6OC01
      B006DHE Install in this Direction (1) B006B42 Hold in this Direction (2)

    2. Hold down in the direction indicated by the arrow (2) shown in the illustration.

    3. Attach the springs to the guides of the roof wind deflector panel sub-assembly shown in the illustration.

      B005V2HC03
      *a Spring *b Guide
    4. B005U5DC02
      B006BJ7 Hold Position

      Hold the roof wind deflector panel sub-assembly until the sliding roof drive cable sub-assembly goes over the roof wind deflector panel sub-assembly.

    5. B005TN1C01
      *a Protective Tape
      B006DHE Slide in this Direction

      Using a screwdriver, slide the roof wind deflector panel sub-assembly as shown in the illustration.

      Tech Tips


      • Tape the screwdriver tip before use.

      • Use the same procedure for the RH side.

    6. Lock the roof wind deflector panel sub-assembly as shown in the illustration and slide it.

      B005U2LC01
      B006DHE Lock B006B42 Slide in this Direction

  2. INSTALL SUNSHADE TRIM SUB-ASSEMBLY


    1. B005RD4C01
      B006DHE Install in this Direction

      Insert the sunshade trim sub-assembly as shown in the illustration.

    2. B005RJHC02
      B006DHE Install in this Direction

      Install the rear sliding roof sunshade stopper as shown in the illustration.

      Tech Tips

      Use the same procedure for the RH side.

    3. Attach the guide in the direction indicated by the arrow (1) shown in the illustration.

      B005SH8C01
      *a Claw *b Guide
      B006DHE Install in this Direction (1) B006B42 Install in this Direction (2)

    4. Attach the claw in the direction indicated by the arrow (2) shown in the illustration to install the sliding roof channel.

  3. INSTALL SLIDING ROOF DRIVE GEAR SUB-ASSEMBLY


    1. When reusing sliding roof drive gear sub-assembly:


      1. Remove any remaining double-sided tape from the sliding roof drive gear sub-assembly.

    2. Apply MP grease to the gear of the sliding roof drive gear sub-assembly.

    3. B005VL4

      Temporarily install the sliding roof drive gear sub-assembly with the 2 bolts.

    4. Tighten the 2 bolts.

      Note

      While balancing the bolt upright, tighten it evenly.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  4. INSTALL SLIDING ROOF HOUSING PAD


    1. Install a new sliding roof housing pad as shown in the illustration.

      B005V8ZC01
      *a Backside *b R End
      *c Sliding Roof Drive Gear Sub-assembly End (Application Standard Point) - -
      Standard
      Location Measurement
      a 0 to 3 mm (0 to 0.118 in.)
      b -1.5 to 1.5 mm (-0.0591 to 0.0591 in.)

  5. INSTALL NO. 2 SLIDING ROOF HOUSING PAD


    1. B005W6UC01
      *a Sliding Roof Drive Gear Sub-assembly End (Application Standard Point)
      *b Sliding Roof Drive Gear Sub-assembly Stepped Edge (Application Standard Point)

      Install a new No. 2 sliding roof housing pad as shown in the illustration.

      Standard
      Location Measurement
      a 0 to 3 mm (0 to 0.118 in.)
      b -3 to 0 mm (-0.118 to 0 in.)

    2. Paste the No. 2 sliding roof housing pad as shown in the illustration.

      B005VLQC01
      *a Cross-section of part b *b Cross-section of part c
      *c Gaps in the hatched area are allowed *d R End (Application Standard Point)
      Standard
      Location Measurement
      a 0 to 3 mm (0 to 0.118 in.)
      b 31.2 mm (1.23 in.)
      c 40 mm (1.57 in.)
    3. B005X24

      Attach the guide.

    4. Install the map light bracket with the 2 screws.

      Torque:
      1.1 N*m  { 11 kgf*cm, 10 in.*lbf }