EXHAUST PIPE INSTALLATION

PROCEDURE

1. INSTALL FRONT EXHAUST PIPE ASSEMBLY

   1. 

      Using a vernier caliper, measure the free length of the compression springs.

      Minimum free length

      41.5 mm (1.63 in.)

      If the free length is less than the minimum, replace the compression spring.

   2. 

      Using a plastic-faced hammer and wooden block, tap in a new gasket until its surface is flush with the exhaust manifold.

      Table 1. Text in Illustration

      *1	Gasket
      *2	Wooden Block

      Note:

      • Be sure to install the gasket so that it faces the correct direction.

      • Do not reuse the gasket.

      • Do not damage the gasket.

      • When connecting the exhaust pipe, do not push in the gasket with the exhaust pipe.

   3. 

      Install the 3 exhaust pipe supports, and then install the front exhaust pipe assembly with the 2 bolts and 2 compression springs.

      43 N*m

      439 kgf*cm

      32 ft.*lbf

2. INSTALL HEATED OXYGEN SENSOR

   Click here

3. INSTALL NO. 2 ENGINE UNDER COVER

   1. 

      Install the under cover with the 4 clips.

4. INSTALL FRONT FLOOR CENTER BRACE

   

   1. Install the floor brace with the 4 bolts.

      51 N*m

      520 kgf*cm

      38 ft.*lbf

5. INSTALL TAILPIPE ASSEMBLY

   1. 

      Using a vernier caliper, measure the free length of the compression springs.

      Minimum free length

      38.5 mm (1.52 in.)

      If the free length is less than the minimum, replace the compression spring.

   2. 

      Using a plastic-faced hammer and wooden block, tap in a new gasket until its surface is flush with the front exhaust pipe assembly.

      Table 2. Text in Illustration

      *1	Gasket
      *2	Wooden Block

      Note:

      • Be sure to install the gasket so that it faces the correct direction.

      • Do not reuse the gasket.

      • Do not damage the gasket.

      • When connecting the exhaust pipe, do not push in the gasket with the exhaust pipe.

   3. 

      Install the 2 exhaust pipe supports, and then install the tailpipe assembly with the 2 compression springs and 2 bolts.

      43 N*m

      439 kgf*cm

      32 ft.*lbf

6. INSPECT FOR EXHAUST GAS LEAK

   If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.