WATER PUMP INSTALLATION

PROCEDURE

1. INSTALL ENGINE WATER PUMP ASSEMBLY

   

   	Bolt A
   	Bolt B

   
   

   1. Install a new gasket and the engine water pump assembly with the 10 bolts.

      Torque:

      for bolt A

      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

      for bolt B

      13 N*m  { 133 kgf*cm, 10 ft.*lbf }

      Note

      Make sure that there is no oil on the threads of bolts A.

2. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY

   

   	Bolt A
   	Bolt B
   	Bolt C

   
   

   1. Temporarily install the V-ribbed belt tensioner assembly with the 3 bolts.

      Tech Tips

      Make sure the flanges of the bolts are contacting the tensioner surface.

   2. Install the V-ribbed belt tensioner assembly by tightening the 3 bolts in the order shown in the illustration.

      Torque:

      for bolt A

      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

      for bolt B

      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

      for bolt C

      23 N*m  { 235 kgf*cm, 17 ft.*lbf }

3. INSTALL NO. 1 IDLER PULLEY SUB-ASSEMBLY

   

   *1	Spacer
   *2	No. 1 Idler Pulley Sub-assembly

   
   

   1. Install the spacer and No. 1 idler pulley sub-assembly with the bolt.

      Torque:

      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

4. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE

   
   

   1. Install a new O-ring and the engine oil level dipstick guide with the bolt.

      Torque:

      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

   2. Install the engine oil level dipstick.

5. INSTALL GENERATOR ASSEMBLY

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6. INSTALL FAN SHROUD

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7. INSTALL RADIATOR RESERVOIR

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8. CONNECT AIR PUMP INLET (w/ Secondary Air Injection System)

   
   

   1. Connect the air pump inlet to the fan shroud with the bolt.

      Torque:

      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

9. INSTALL RADIATOR HOSE OUTLET

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10. INSTALL RADIATOR HOSE INLET

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11. ADD ENGINE COOLANT

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12. INSPECT FOR COOLANT LEAK

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13. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

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