REAR BRAKE INSTALLATION

CAUTION / NOTICE / HINT

Tip:

  • Use the same procedure for the RH and LH sides.

  • The following procedure is for the LH side.

PROCEDURE

  1. INSTALL REAR DISC

    1. C205254E01

      Align the matchmarks of the disc and axle hub and install the disc.

      Table 1. Text in Illustration

      *1

      Matchmark
      Note:

      When replacing the rear disc with a new one, select an installation position where the rear disc has the smallest runout.

  2. INSTALL REAR DISC BRAKE CYLINDER MOUNTING

    1. C205249

      Install the rear disc brake cylinder mounting to the axle carrier with the 2 bolts.

      72 N*m

      734 kgf*cm

      53 ft.*lbf

  3. INSTALL REAR DISC BRAKE BUSH DUST BOOT

    1. C205250E01

      Apply a light coat of lithium soap base glycol grease to the entire circumference of 2 new rear disc brake bush dust boots where they contact the rear disc brake cylinder mounting, and the entire inner circumference of both ends of the boots.

      Table 2. Text in Illustration

      *1

      Lithium soap base glycol grease
      Tip:

      Apply at least 0.3 g (0.01 oz.) of lithium soap base glycol grease to the rear disc brake bush dust boot.

      Note:

      Apply a sufficient amount of lithium soap base glycol grease to the entire circumference of the rear disc brake bush dust boot and rear disc brake cylinder mounting contact surfaces.

    2. Install the 2 rear disc brake bush dust boots to the rear disc brake cylinder mounting.

  4. INSTALL REAR DISC BRAKE CYLINDER SLIDE BUSH

    1. C199510E01

      Apply a light coat of lithium soap base glycol grease to the rear disc brake cylinder slide pin as shown in the illustration.

      Table 3. Text in Illustration

      *1

      Lithium soap base glycol grease

    2. Install a new rear disc brake cylinder slide bush to the rear disc brake cylinder slide pin.

  5. INSTALL REAR DISC BRAKE CYLINDER SLIDE PIN

    1. C199480E01

      Apply a light coat of lithium soap base glycol grease to the sliding part and the seal surface of the 2 rear disc brake cylinder slide pins.

      Table 4. Text in Illustration

      *1

      Lithium soap base glycol grease
    2. C205247

      Install the 2 rear disc brake cylinder slide pins to the rear disc brake cylinder mounting.

  6. INSTALL REAR DISC BRAKE PAD SUPPORT PLATE

    1. C205246

      Install the 4 rear disc brake pad support plates to the rear disc brake cylinder mounting.

      Note:

      Be sure to install each rear disc brake pad support plate in the correct position and direction.

  7. INSTALL REAR DISC BRAKE PAD

    1. C205245

      Install the 2 rear disc brake pads to the rear disc brake cylinder mounting.

      Note:

      Make sure there is no oil or grease on the friction surfaces of the disc brake pads or the rear disc.

  8. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY

    1. C203992

      Hold the rear disc brake cylinder slide pins and install the rear disc brake cylinder assembly to the rear disc brake cylinder mounting with 2 new bolts.

      30 N*m

      306 kgf*cm

      22 ft.*lbf

  9. CONNECT REAR BRAKE FLEXIBLE HOSE

    1. C203991

      Install a new rear flexible hose gasket and connect the flexible hose to the rear disc brake cylinder assembly with a new union bolt.

      29 N*m

      296 kgf*cm

      21 ft.*lbf

      Tip:

      Insert the flexible hose lock securely into the lock hole in the disc brake cylinder.

  10. ADJUST PARKING BRAKE SHOE CLEARANCE

    Click here

  11. REMOVE CENTER COWL TOP VENTILATOR LOUVER

    Click here

  12. BLEED BRAKE LINE

    Click here

  13. BLEED AIR FROM CLUTCH LINE (for 1ZR-FAE with Manual Transaxle)

    Click here

  14. BLEED AIR FROM CLUTCH LINE (for 2ZR-FAE with Manual Transaxle)

    Click here

  15. BLEED CLUTCH LINE (for 1WW)

    Click here

  16. INSTALL CENTER COWL TOP VENTILATOR LOUVER

    Click here

  17. INSTALL REAR WHEEL

    103 N*m

    1050 kgf*cm

    76 ft.*lbf