AXLE AND DIFFERENTIAL SERVICE DATA

Table 1. Axle

Front axle hub bearing looseness

Maximum looseness: 0.05 mm (0.00197 in.)

Front axle hub bearing runout

Maximum looseness: 0.05 mm (0.00197 in.)

Rear axle hub bearing looseness

Maximum looseness: 0.05 mm (0.00197 in.)

Rear axle hub bearing runout (for 2WD)

Maximum looseness: 0.08 mm (0.00315 in.)

Rear axle hub bearing runout (for 4WD/AWD)

Maximum looseness: 0.06 mm (0.00236 in.)

Table 2. Rear Differential Carrier Oil Seal

Standard distance (from theedge of the differential carrier sub-assembly)

7.0 +/-0.5 mm (0.276 +/-0.0197 in.)

Table 3. Rear Differential Side Gear Shaft Oil Seal

Standard oil seal tapping amount (A value)

7.2 +/-0.5 mm (0.283 +/-0.0197 in.)

Table 4. Rear Differential Carrier Assembly

Transmission coupling assembly runout

Maximum vertical runout

0.06 mm (0.00236 in.)

Maximum lateral runout

0.07 mm (0.00276 in.)

Differential ring gear backlash

0.088 to 0.208 mm (0.00347 to 0.00818 in.)

Differential drive pinion preload (starting torque)

New bearing

1.31 to 2.18 N*m (13 to 22 kgf*cm, 12 to 19 in.*lbf)

Reused bearing

0.77 to 1.26 N*m (8 to 12 kgf*cm, 7 to 11 in.*lbf)

Total preload

New bearing

1.18 to 1.90 N*m (12 to 19 kgf*cm, 10 to 16 in.*lbf) + drive pinion preload

Reused bearing

0.58 to 1.01 N*m (6 to 10 kgf*cm, 5 to 8 in.*lbf) + drive pinion preload

Rear differential side gear shaft washer thickness

A0

1.59 to 1.61 mm (0.0625 to 0.0633 in.)

A1

1.62 to 1.64 mm (0.0637 to 0.0649 in.)

A2

1.65 to 1.67 mm (0.0650 to 0.0657 in.)

A3

1.68 to 1.70 mm (0.0661 to 0.0669 in.)

A4

1.71 to 1.73 mm (0.0673 to 0.0681 in.)

A5

1.74 to 1.76 mm (0.0685 to 0.0693 in.)

A6

1.77 to 1.79 mm (0.0697 to 0.0705 in.)

A7

1.80 to 1.82 mm (0.0709 to 0.0717 in.)

A8

1.83 to 1.85 mm (0.0720 to 0.0728 in.)

A9

1.86 to 1.88 mm (0.0732 to 0.0740 in.)

B0

1.89 to 1.91 mm (0.0744 to 0.0752 in.)

B1

1.92 to 1.94 mm (0.0756 to 0.0764 in.)

B2

1.95 to 1.97 mm (0.0768 to 0.0776 in.)

B3

1.98 to 2.00 mm (0.0780 to 0.0787 in.)

B4

2.01 to 2.03 mm (0.0792 to 0.0799 in.)

B5

2.04 to 2.06 mm (0.0803 to 0.0811 in.)

B6

2.07 to 2.09 mm (0.0815 to 0.0823 in.)

B7

2.10 to 2.12 mm (0.0827 to 0.0835 in.)

B8

2.13 to 2.15 mm (0.0839 to 0.0846 in.)

B9

2.16 to 2.18 mm (0.0850 to 0.0858 in.)

C0

2.19 to 2.21 mm (0.0862 to 0.0870 in.)

C1

2.22 to 2.24 mm (0.0874 to 0.0882 in.)

C2

2.25 to 2.27 mm (0.0886 to 0.0894 in.)

C3

2.28 to 2.30 mm (0.0898 to 0.0906 in.)

C4

2.31 to 2.33 mm (0.0909 to 0.0917 in.)

C5

2.34 to 2.36 mm (0.0921 to 0.0929 in.)

C6

2.37 to 2.39 mm (0.0930 to 0.0941 in.)

C7

2.40 to 2.42 mm (0.0945 to 0.0953 in.)

C8

2.43 to 2.45 mm (0.0957 to 0.0965 in.)

C9

2.46 to 2.48 mm (0.0969 to 0.0976 in.)

D0

2.49 to 2.51 mm (0.0980 to 0.0988 in.)

D1

2.52 to 2.54 mm (0.0992 to 0.1000 in.)

D2

2.55 to 2.57 mm (0.1004 to 0.1012 in.)

D3

2.58 to 2.60 mm (0.1016 to 0.1024 in.)

D4

2.61 to 2.63 mm (0.1028 to 0.1035 in.)

D5

2.64 to 2.66 mm (0.1039 to 0.1047 in.)

Rear differential drive pinion washer thickness

90564-35041

41

1.695 to 1.705 mm (0.0667 to 0.0671 in.)

90564-35042

42

1.705 to 1.715 mm (0.0671 to 0.0675 in.)

90564-35043

43

1.715 to 1.725 mm (0.0675 to 0.0679 in.)

90564-35044

44

1.725 to 1.735 mm (0.0679 to 0.0683 in.)

90564-35045

45

1.735 to 1.745 mm (0.0683 to 0.0687 in.)

90564-35046

46

1.745 to 1.755 mm (0.0687 to 0.0690 in.)

90564-35047

47

1.755 to 1.765 mm (0.0690 to 0.0695 in.)

90564-35048

48

1.765 to 1.775 mm (0.0695 to 0.0699 in.)

90564-35049

49

1.775 to 1.785 mm (0.0699 to 0.0703 in.)

90564-35050

50

1.785 to 1.795 mm (0.0703 to 0.0707 in.)

90564-35051

51

1.795 to 1.805 mm (0.0707 to 0.0711 in.)

90564-35052

52

1.805 to 1.815 mm (0.0711 to 0.0715 in.)

90564-35053

53

1.815 to 1.825 mm (0.0715 to 0.0719 in.)

90564-35054

54

1.825 to 1.835 mm (0.0719 to 0.0720 in.)

90564-35055

55

1.835 to 1.845 mm (0.0720 to 0.0726 in.)

90564-35056

56

1.845 to 1.855 mm (0.0726 to 0.0730 in.)

90564-35057

57

1.855 to 1.865 mm (0.0730 to 0.0734 in.)

90564-35058

58

1.865 to 1.875 mm (0.0734 to 0.0738 in.)

90564-35059

59

1.875 to 1.885 mm (0.0738 to 0.0742 in.)

90564-35060

60

1.885 to 1.895 mm (0.0742 to 0.0746 in.)

90564-35061

61

1.895 to 1.905 mm (0.0746 to 0.0750 in.)

90564-35062

62

1.905 to 1.915 mm (0.0750 to 0.0754 in.)

90564-35063

63

1.915 to 1.925 mm (0.0754 to 0.0758 in.)

90564-35064

64

1.925 to 1.935 mm (0.0758 to 0.0762 in.)

90564-35065

65

1.935 to 1.945 mm (0.0762 to 0.0766 in.)

90564-35070

70

1.945 to 1.955 mm (0.0766 to 0.0770 in.)

90564-35071

71

1.955 to 1.965 mm (0.0770 to0.0774 in.)

90564-35072

72

1.965 to 1.975 mm (0.0774 to 0.0778 in.)

90564-35073

73

1.975 to 1.985 mm (0.0778 to0.0781 in.)

90564-35074

74

1.985 to 1.995 mm (0.0781 to 0.0785 in.)

90564-35075

75

1.995 to 2.005 mm (0.0785 to 0.0789 in.)

90564-35076

76

2.005 to 2.015 mm (0.0789 to 0.0793 in.)

90564-35077

77

2.015 to 2.025 mm (0.0793 to 0.0797 in.)

90564-35078

78

2.025 to 2.035 mm (0.0797 to 0.0801 in.)

90564-35079

79

2.035 to 2.045 mm (0.0801 to 0.0805 in.)

90564-35080

80

2.045 to 2.055 mm (0.0805 to 0.0809 in.)

90564-35081

81

2.055 to 2.065 mm (0.0809 to 0.0813 in.)

90564-35082

82

2.065 to 2.075 mm (0.0813 to 0.0817 in.)

90564-35083

83

2.075 to 2.085 mm (0.0817 to 0.0821 in.)

90564-35084

84

2.085 to 2.095 mm (0.0821 to 0.0825 in.)

90564-35085

85

2.095 to 2.105 mm (0.0825 to 0.0829 in.)

90564-35086

86

2.105 to 2.115 mm (0.0829 to 0.0833 in.)

90564-35087

87

2.115 to 2.125 mm (0.0833 to 0.0837 in.)

90564-35088

88

2.125 to 2.135 mm (0.0837 to 0.0841 in.)

90564-35089

89

2.135 to 2.145 mm (0.0841 to 0.0844 in.)

90564-35090

90

2.145 to 2.155 mm (0.0844 to 0.0848 in.)

90564-35091

91

2.155 to 2.165 mm (0.0848 to 0.0852 in.)

90564-35092

92

2.165 to 2.175 mm (0.0852 to 0.0856 in.)

90564-35093

93

2.175 to 2.185 mm (0.0856 to 0.0860 in.)

90564-35094

94

2.185 to 2.195 mm (0.0860 to 0.0864 in.)

90564-35095

95

2.195 to 2.205 mm (0.0864 to 0.0868 in.)

Difference of dimension A and B: Transmission coupling shim thickness

90564-25024

1

3.96 to 4.01 mm (0.148 to 0.154 in.): 1.98 to 2.02 mm (0.078 to 0.080 in.)

90564-25025

2

4.26 to 4.31 mm (0.161 to 0.168 in.): 2.28 to 2.32 mm (0.090 to 0.091 in.)

90564-25026

3

4.56 to 4.61 mm (0.174 to 0.181 in.): 2.58 to 2.62 mm (0.102 to 0.103 in.)

90564-25027

4

3.81 to 3.86 mm (0.141 to 0.148 in.): 1.83 to 1.87 mm (0.072 to 0.074 in.)

90564-25028

5

4.11 to 4.16 mm (0.154 to 0.161 in.): 2.13 to 2.17 mm (0.084 to 0.085 in.)

90564-25029

6

4.41 to 4.46 mm (0.168 to 0.174 in.): 2.43 to 2.47 mm (0.096 to 0.097 in.)

90564-25031

8

3.71 to 3.76 mm (0.146 to 0.148 in.): 1.73 to 1.77 mm (0.068 to 0.070 in.)

90564-25032

9

3.76 to 3.81 mm (0.148 to 0.150 in.): 1.78 to 1.82 mm (0.070 to 0.072 in.)

90564-25033

10

3.86 to 3.91 mm (0.151 to 0.154 in.): 1.88 to 1.92 mm (0.074 to 0.076 in.)

90564-25034

11

3.91 to 3.96 mm (0.154 to 0.156 in.): 1.93 to 1.97 mm (0.076 to 0.078 in.)

90564-25035

12

4.01 to 4.06 mm (0.158 to 0.160 in.): 2.03 to 2.07 mm (0.080 to 0.081 in.)

90564-25036

13

4.06 to 4.11 mm (0.160 to 0.162 in.): 2.08 to 2.12 mm (0.082 to 0.083 in.)

90564-25037

14

4.16 to 4.21 mm (0.164 to 0.166 in.): 2.18 to 2.22 mm (0.086 to 0.087 in.)

90564-25038

15

4.21 to 4.26 mm (0.166 to 0.168 in.): 2.23 to 2.27 mm (0.088 to 0.089 in.)

90564-25039

16

4.31 to 4.36 mm (0.170 to 0.172 in.): 2.33 to 2.37 mm (0.092 to 0.093 in.)

90564-25040

17

4.36 to 4.41 mm (0.172 to 0.174 in.): 2.38 to 2.42 mm (0.094 to 0.095 in.)

90564-25041

18

4.46 to 4.51 mm (0.176 to 0.178 in.): 2.48 to 2.52 mm (0.098 to 0.099 in.)

90564-25042

19

4.51 to 4.56 mm (0.178 to 0.180 in.): 2.53 to 2.57 mm (0.100 to 0.101 in.)

90564-25043

20

4.61 to 4.66 mm (0.181 to 0.183 in.): 2.63 to 2.67 mm (0.104 to 0.105 in.)

90564-25044

21

4.66 to 4.71 mm (0.183 to 0.185 in.): 2.68 to 2.72 mm (0.106 to 0.107 in.)