CYLINDER HEAD GASKET(w/ Glow Plug Controller) REMOVAL
PROCEDURE
INSTALL ENGINE ASSEMBLY TO ENGINE STAND
REMOVE ENGINE COVER BRACKET
REMOVE GENERATOR ASSEMBLY
REMOVE GENERATOR BRACKET
REMOVE EGR WITH COOLER PIPE ASSEMBLY
REMOVE NO. 1 EGR COOLER BRACKET
REMOVE HARNESS BRACKET (for LHD)
REMOVE HARNESS BRACKET (for RHD)
REMOVE EGR VALVE (ELECTRIC EGR CONTROL VALVE ASSEMBLY)
REMOVE ENGINE OIL LEVEL DIPSTICK
REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE
REMOVE INTAKE AIR CONNECTOR WITH DIESEL THROTTLE BODY
REMOVE NOZZLE LEAKAGE PIPE ASSEMBLY
REMOVE NO. 1 INJECTION PIPE SUB-ASSEMBLY
REMOVE NO. 2 INJECTION PIPE SUB-ASSEMBLY
REMOVE NO. 3 INJECTION PIPE SUB-ASSEMBLY
REMOVE FUEL INLET PIPE SUB-ASSEMBLY
REMOVE NO. 4 INJECTION PIPE SUB-ASSEMBLY
DISCONNECT NO. 2 FUEL HOSE
DISCONNECT NO. 1 FUEL HOSE
REMOVE NO. 2 NOZZLE LEAKAGE PIPE
REMOVE FUEL PUMP PROTECTOR
REMOVE SUPPLY PUMP ASSEMBLY
REMOVE NO. 1 GLOW PLUG CONNECTOR
REMOVE GLOW PLUG ASSEMBLY
REMOVE COMMON RAIL ASSEMBLY
REMOVE NO. 1 NOZZLE HOLDER CLAMP
REMOVE NOZZLE HOLDER CLAMP SEAT
REMOVE INJECTOR ASSEMBLY
REMOVE INJECTION NOZZLE SEAT
REMOVE NO. 2 OIL COOLER HOSE
REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY
REMOVE VACUUM PUMP ASSEMBLY
REMOVE V-RIBBED BELT TENSIONER ASSEMBLY
REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY
REMOVE ENGINE MOUNTING BRACKET RH
REMOVE NO. 2 TIMING CHAIN COVER
REMOVE CAMSHAFT POSITION SENSOR
REMOVE CRANKSHAFT DAMPER SUB-ASSEMBLY
DISCONNECT WATER INLET HOSE LH
REMOVE TIMING CHAIN COVER SUB-ASSEMBLY
REMOVE TIMING CHAIN COVER OIL SEAL
REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY
REMOVE CHAIN TENSIONER SLIPPER
REMOVE NO. 1 CHAIN VIBRATION DAMPER
REMOVE CHAIN SUB-ASSEMBLY
REMOVE CAMSHAFT
REMOVE NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY
DISCONNECT WATER INLET HOSE RH
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Slide the hose clip and disconnect the water inlet hose RH from the water outlet sub-assembly.
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REMOVE CYLINDER HEAD SUB-ASSEMBLY
REMOVE CYLINDER HEAD GASKET
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Remove the cylinder head gasket from the cylinder block sub-assembly.
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