SPIRAL CABLE INSPECTION


  1. INSPECT SPIRAL CABLE SUB-ASSEMBLY

    Note

    As the spiral cable sub-assembly may break, do not rotate the spiral cable sub-assembly more than the specified amount.


    1. Visually check for defects with the spiral cable sub-assembly.


      1. The defects are as follows:


        • Scratches

        • Small cracks

        • Dents

        • Chips

        • Cracks or other damage to the connector

        OK
        No defects are found.

        If any of the defects is found, replace the spiral cable sub-assembly with a new one.

    2. w/ Wire Harness:

      Check the spiral cable sub-assembly.

      Note

      When rotating the spiral cable sub-assembly, make sure to push on the interlock indicated in the illustration to release the interlock mechanism.


      1. Set the spiral cable sub-assembly to the center position Click here.

      2. Measure the resistance between each terminal of the spiral cable sub-assembly according to the table below.

        B007VVTE01
        Text in Illustration
        *A w/o Steering Pad Switch *B w/ Steering Pad Switch
        *1 Interlock - -
        *a

        Component without harness connected

        (Spiral Cable Sub-assembly)

        - -
        Standard Resistance
        w/o Steering Pad Switch:
        Tester Connection Condition Specified Condition
        H78-1 - J1-2 Always Below 1 Ω
        H78-2 - J1-1 Always Below 1 Ω
        H77-1 - A-3 Always 3 Ω or less
        H77-2 - A-4 Always 3 Ω or less
        H77-9 - A-2 Always 3 Ω or less
        w/ Steering Pad Switch:
        Tester Connection Condition Specified Condition
        H78-1 - J1-2 Always Below 1 Ω
        H78-2 - J1-1 Always Below 1 Ω
        H77-1 - A-3 Always 3 Ω or less
        H77-2 - A-4 Always 3 Ω or less
        H77-2 - u3-7 Always 3 Ω or less
        H77-3 - u3-8 Always 3 Ω or less
        H77-4 - u3-9 Always 3 Ω or less
        H77-5 - u3-10 Always 3 Ω or less
        H77-6 - u3-11 Always 3 Ω or less
        H77-7 - u3-12 Always 3 Ω or less
        H77-8 - A-1 Always 3 Ω or less
        H77-9 - u3-1 Always 3 Ω or less
        H77-9 - A-2 Always 3 Ω or less
        H77-10 - u3-2 Always 3 Ω or less
        H77-11 - u3-3 Always 3 Ω or less
        H77-12 - u3-4 Always 3 Ω or less
        H77-13 - u3-5 Always 3 Ω or less
        H77-14 - u3-6 Always 3 Ω or less
      3. After setting the spiral cable sub-assembly to the center position, rotate the spiral cable sub-assembly 2.5 times clockwise, and measure the resistance as shown in the table below. Then rotate the spiral cable sub-assembly 5 times counterclockwise, and measure the resistance as shown in the table below.

        Standard Resistance
        w/o Steering Pad Switch:
        Tester Connection Condition Specified Condition
        H78-1 - J1-2 Always Below 1 Ω
        H78-2 - J1-1 Always Below 1 Ω
        H77-1 - A-3 Always 3 Ω or less
        H77-2 - A-4 Always 3 Ω or less
        H77-9 - A-2 Always 3 Ω or less
        w/ Steering Pad Switch:
        Tester Connection Condition Specified Condition
        H78-1 - J1-2 Always Below 1 Ω
        H78-2 - J1-1 Always Below 1 Ω
        H77-1 - A-3 Always 3 Ω or less
        H77-2 - A-4 Always 3 Ω or less
        H77-2 - u3-7 Always 3 Ω or less
        H77-3 - u3-8 Always 3 Ω or less
        H77-4 - u3-9 Always 3 Ω or less
        H77-5 - u3-10 Always 3 Ω or less
        H77-6 - u3-11 Always 3 Ω or less
        H77-7 - u3-12 Always 3 Ω or less
        H77-8 - A-1 Always 3 Ω or less
        H77-9 - u3-1 Always 3 Ω or less
        H77-9 - A-2 Always 3 Ω or less
        H77-10 - u3-2 Always 3 Ω or less
        H77-11 - u3-3 Always 3 Ω or less
        H77-12 - u3-4 Always 3 Ω or less
        H77-13 - u3-5 Always 3 Ω or less
        H77-14 - u3-6 Always 3 Ω or less
      4. After setting the spiral cable sub-assembly to the center position, rotate the spiral cable sub-assembly 2.5 times clockwise. Then while rotating the spiral cable sub-assembly 5 times counterclockwise, measure the resistance as shown in the table below.

        Standard Resistance
        w/o Steering Pad Switch:
        Tester Connection Condition Specified Condition
        H78-1 - J1-2 Always Below 1 Ω
        H78-2 - J1-1 Always Below 1 Ω
        H77-1 - A-3 Always 3 Ω or less
        H77-2 - A-4 Always 3 Ω or less
        H77-9 - A-2 Always 3 Ω or less
        w/ Steering Pad Switch:
        Tester Connection Condition Specified Condition
        H78-1 - J1-2 Always Below 1 Ω
        H78-2 - J1-1 Always Below 1 Ω
        H77-1 - A-3 Always 3 Ω or less
        H77-2 - A-4 Always 3 Ω or less
        H77-2 - u3-7 Always 3 Ω or less
        H77-3 - u3-8 Always 3 Ω or less
        H77-4 - u3-9 Always 3 Ω or less
        H77-5 - u3-10 Always 3 Ω or less
        H77-6 - u3-11 Always 3 Ω or less
        H77-7 - u3-12 Always 3 Ω or less
        H77-8 - A-1 Always 3 Ω or less
        H77-9 - u3-1 Always 3 Ω or less
        H77-9 - A-2 Always 3 Ω or less
        H77-10 - u3-2 Always 3 Ω or less
        H77-11 - u3-3 Always 3 Ω or less
        H77-12 - u3-4 Always 3 Ω or less
        H77-13 - u3-5 Always 3 Ω or less
        H77-14 - u3-6 Always 3 Ω or less

        If the result is not as specified, replace the spiral cable sub-assembly.

    3. B007Q3NE01
      Text in Illustration
      *1 Interlock
      *a

      Component without harness connected

      (Spiral Cable Sub-assembly)

      w/o Wire Harness:

      Check the spiral cable sub-assembly.

      Note

      When rotating the spiral cable sub-assembly, make sure to push on the interlock indicated in the illustration to release the interlock mechanism.


      1. Set the spiral cable sub-assembly to the center position Click here.

      2. Measure the resistance between each terminal of the spiral cable sub-assembly according to the table below.

        Standard Resistance
        Tester Connection Condition Specified Condition
        H77-1 - A-3 Always 3 Ω or less
        H77-2 - A-4 Always 3 Ω or less
        H77-9 - A-2 Always 3 Ω or less
      3. After setting the spiral cable sub-assembly to the center position, rotate the spiral cable sub-assembly 2.5 times clockwise, and measure the resistance as shown in the table below. Then rotate the spiral cable sub-assembly 5 times counterclockwise, and measure the resistance as shown in the table below.

        Standard Resistance
        Tester Connection Condition Specified Condition
        H77-1 - A-3 Always 3 Ω or less
        H77-2 - A-4 Always 3 Ω or less
        H77-9 - A-2 Always 3 Ω or less
      4. After setting the spiral cable sub-assembly to the center position, rotate the spiral cable sub-assembly 2.5 times clockwise. Then while rotating the spiral cable sub-assembly 5 times counterclockwise, measure the resistance as shown in the table below.

        Standard Resistance
        Tester Connection Condition Specified Condition
        H77-1 - A-3 Always 3 Ω or less
        H77-2 - A-4 Always 3 Ω or less
        H77-9 - A-2 Always 3 Ω or less

        If the result is not as specified, replace the spiral cable sub-assembly.